LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1278 (Fuel Tank & Lines) >> Removal And Installation >> Fuel Tank Filler Pipe >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions can result in personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related components. Highly flammable mixtures are present and may be ignited. Failure to follow these instructions can result in personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the fuel tank filler cap and position it aside.
  3. NOTE: This step will drain approximately l/8th of the fuel when the fuel tank is full.
    Fig 1: Inserting Special Tool (310-102) Into Fuel Tank Filler Pipe
    G03957646Courtesy of FORD MOTOR CO.
  4. Insert the special tool into the fuel tank filler pipe unit it reaches the fuel tank spout.
  5. Attach the fuel storage tanker to the fuel drain hose and remove any residual fuel in the fuel tank filler pipe.
  6. Remove the 3 fuel tank filler pipe mounting screws.
    • To install, tighten to 2 Nm (18 lb-in).
  7. Remove the right rear inner fender well splash shield.
  8. Remove the fuel tank filler pipe mounting bolt.
    • To install, tighten to 9 Nm (80 lb-in).
  9. CAUTION: Some fuel will remain in the fuel tank filler pipe after draining the fuel tank. Carefully drain the fuel tank filler pipe into an approved container.
  10. Disconnect the fuel tank filler pipe from the fuel tank filler pipe hose and remove from the fuel tank.
  11. NOTE: Lubricate the fuel tank filler pipe end with clean engine oil.
  12. To install, reverse the removal procedure.