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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1215 (HVAC System - Air Conditioning) >> Removal And Installation >> Compressor Manifold and Tube Assembly - 4.6L (2V) >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refrigerant Compressor Oil (mineral oil) F73Z-19577-AA (Motorcraft YN-9-A) should be used to lubricate R-134a refrigerant system O-ring seals only and should not be added to the R-134a refrigerant system as an A/C compressor lubricant. PAG Refrigerant Compressor Oil F7AZ-19589-DA (Motorcraft YN-12-C) or equivalent meeting Ford specification WSH-M1C231-B only should be used as an A/C compressor lubricant.
NOTE: Installation of a new accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the accumulator.
  1. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  2. Remove the upper radiator sight shield.
  3. Disconnect the pressure cutoff switch electrical connector.
  4. Disconnect the 2 (3 if equipped) A/C fitting nut.
    • Discard the O-ring seals.
    • To install, tighten to 8 Nm (71 lb-in).
  5. Disconnect the bracket.
  6. If equipped, disconnect the A/C line fitting.
    • Discard the O-ring seals.
  7. If equipped, remove the auxiliary line.
  8. Remove the compressor manifold bolt.
    • Discard the O-ring seals.
  9. Remove the compressor manifold and tube assembly.
  10. To install, reverse the removal procedure.
    • Install new O-ring seals, lubricated in clean mineral oil.
    • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  11. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .