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Connecting Rod Bearing Journal-to-Bearing Clearance

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
  1. Remove the connecting rod bearing cap.
  2. Position a piece of Plastigage across the bearing surface.
    Fig 1: Positioning Piece Of Plasticgage Across Bearing Surface
    G03900006Courtesy of FORD MOTOR CO.
  3. NOTE: Do not turn the crankshaft during this step.
  4. Install and tighten to specifications, then remove the connecting rod bearing cap.
  5. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
    • Refer to the appropriate ENGINE article for the procedure.
    • If out of specification, install new components as necessary. Refer to the appropriate ENGINE article for the procedure.
      Fig 2: Measuring Plastigage To Get Connecting Rod Bearing Journal Clearance
      G03919807Courtesy of FORD MOTOR CO.