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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1114 (Fuel Tank & Fuel Lines) >> Removal And Installation >> Fuel Tank >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not smoke or carry lighted tobacco or an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and can be ignited, resulting in possible personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.
WARNING: This procedure involves fuel handling. Be prepared for spillage at all times and always observe fuel handling precautions. Failure to follow these instructions can result in personal injury.

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  3. Drain the fuel tank. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .

    4. All wheel drive vehicles 

  4. Remove the rear driveshaft. For additional information, refer to DRIVELINE SYSTEM-GENERAL INFORMATION .

    5. All vehicles 

  5. Remove the muffler. For additional information, refer to EXHAUST SYSTEM .
  6. Disconnect the fuel vapor control tube assembly valve-to-fuel vapor tube quick connect coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  7. Disconnect the fuel supply tube-to-fuel filter quick connect coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  8. Disconnect the fuel vapor tube-to-fuel vapor control tube assembly valve quick connect coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  9. Disconnect the fuel tank wiring harness electrical connector at the rear of the fuel tank.
  10. Release the clamp and remove the fuel tank filler hose from the fuel tank.
  11. Place a suitable lifting device under the fuel tank.
  12. Remove the 2 front fuel tank strap bolts.
    • To install, tighten to 35 Nm (26 lb-ft).
    13. NOTE: Do not bend the fuel tank straps.
  13. Loosen the 2 rear fuel tank strap bolts and position the 2 fuel tank straps aside.
  14. Lower the fuel tank enough to move forward, clear of the fuel straps then complete the lowering procedure.
  15. To install, reverse the removal procedure.
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