LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1057 (Engine Controls - Description And Operation -- 6.0L Diesel (99P F450/550)) >> Diesel On Board Diagnostics (OBD) System >> Glow Plug Monitor (GPM)

Glow Plug Monitor (GPM)

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2005 Ford RV Cutaway, 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.

The 6.0L diesel engine uses a GPM system designed to detect failed glow plugs or failed wiring in the glow plug system. DTCs indicate which cylinder has failed glow plugs or failed glow plug wiring.

The glow plug system is composed of a solid state glow plug control module (GPCM), glow plugs, and the associated wiring harness. The glow plug on-time is controlled by the PCM and is a function of oil temperature, barometric pressure, and battery voltage. The PCM enables the GPCM which powers the individual glow plugs. Glow plug on-time varies between 1 to 120 seconds. In addition to the PCM control, the GPCM limits the glow plug operation to 180 seconds regardless of the PCM commanded on-time. The power to the glow plugs is provided through the GPCM solid state drivers directly from the vehicle battery. The GPCM monitors and detects individual glow plug functionality, and the control and communication links to the PCM. The failures detected by the GPCM are passed to the PCM using a serial communication signal on the diagnostic line.

NOTE: Wait-to-start lamp on time is controlled by the PCM and is independent from GPCM on-time.
Fig 1: Glow Plug Monitor System Wiring Diagram
G03982169Courtesy of FORD MOTOR CO.

The key on engine off (KOEO) test is carried out in order to test the GPCM control circuit for failure. The glow plugs are not operated during this test.

The glow plug monitor self-test is a functional KOER test of the PCM carried out on demand with the engine running and the A/C off. The PCM activates the GPCM which monitors the glow plugs. The accelerator pedal may be used to increase the engine speed to increase voltage if needed. A fault must be present at the time of testing for the test to detect a fault. The DTCs are sent to the PCM on the diagnostic line and output to the diagnostic tool.

The following is an example of some of the input and output components monitored by the PCM. The components monitored belong to the engine system.

  1. Inputs:

    engine oil temperature (EOT), barometric pressure sensor (BARO)

  2. Outputs:

    GPCM

  3. The MIL is activated after a fault if the fault detected affects emissions.
Fig 2: Identifying PCM Glow Plug Monitor
G03982168Courtesy of FORD MOTOR CO.