Fuel Conditioning Module - 6.0L Diesel: Assembly

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel conditioning mounting bracket and bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 1: Locating Fuel Conditioning Mounting Bracket And Bolts
  Courtesy of FORD MOTOR CO.
Install new O-rings on the fuel pump and lubricate with clean engine oil.

Fig 2: Locating Fuel Pump O-Rings
Courtesy of FORD MOTOR CO.
Install the fuel pump and mounting bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 3: Locating Fuel Pump And Mounting Bolts
  Courtesy of FORD MOTOR CO.
Install the return valve assembly.

Fig 4: Locating Return Valve Assembly
Courtesy of FORD MOTOR CO.
Install a new press-in-place gasket in the fuel manifold.

Fig 5: Locating Fuel Manifold Gasket
Courtesy of FORD MOTOR CO.
Install the fuel manifold and bolts.
- Tighten to 5 Nm (44 lb-in).
  
  Fig 6: Locating Fuel Manifold And Bolts
  Courtesy of FORD MOTOR CO.
Lubricate the O-ring and install the fuel filter.

Fig 7: Locating Fuel Filter O-Ring
Courtesy of FORD MOTOR CO.
Install a new O-ring on the fuel filter cover and lubricate with clean engine oil.

Fig 8: Locating Fuel Filter Cover O-Ring
Courtesy of FORD MOTOR CO.
Install the fuel filter cover.
- Tighten to 25 Nm (18 lb-ft).
  
  Fig 9: Locating Fuel Filter Cover
  Courtesy of FORD MOTOR CO.