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Fuel Gauge Reads Inaccurately

  1. Turn ignition on. If instrument cluster warning indicators and gauges are not operating, go to WARNING LIGHTS & GAUGES INOPERATIVE test. If instrument cluster warning indicators and gauges are operating, go to next step.
  2. Turn ignition off. Disconnect fuel pump sending unit connector located under rear seat. Turn ignition on. If fuel gauge does not show empty, go to step 4). If fuel gauge shows empty, go to next step.
  3. Turn ignition off. Connect jumper wire between ground and fuel pump sending unit connector terminal No. 5 (White/Red wire). See Fig 1 . If fuel gauge does not show full, go to next step. If fuel gauge e shows full, replace fuel pump sending unit.
  4. Turn ignition off. Remove instrument cluster. See INSTRUMENT CLUSTER  under REMOVAL & INSTALLATION. Disconnect instrument cluster connector C2. See Figure and Figure . Measure resistance between ground and instrument cluster connector C2 terminal No. 4 (White/Red wire). If resistance is more than 10 k/ohms, go to next step. If resistance is less than 10 k/ohms, repair short to ground in White/Red wire.
  5. Turn ignition off. Measure resistance of White/Red wire between instrument cluster connector C2 terminal No. 4 and fuel pump sending unit connector terminal No. 5. See Figure , Figure and Fig 1 . If resistance is less than 5 ohms, check Black/Blue wire between fuel pump sending unit connector terminal No. 4 and ground for an open and repair as necessary. If Black/Blue wire is okay, replace instrument cluster. See INSTRUMENT CLUSTER  under REMOVAL & INSTALLATION. If resistance is 5 ohms or more, repair open White/Red wire.
Fig 1: Identifying Fuel Sending Unit Connector Terminals
G98I00511Courtesy of FORD MOTOR CO.