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Home >> Ford >> 1996 >> Escort Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 1.9L 4-CYL - VIN [J] >> Engine Specifications

Engine Specifications

GENERAL SPECIFICATIONS

Application Specification
Displacement 116 Cu. In. (1.9)
Bore 3.23" (82.0 mm)
Stroke 3.46" (88.0 mm)
Compression Ratio 9.0:1
Fuel System SFI
Horsepower @ RPM 88 @ 4400
Torque Ft. Lbs. @ RPM 108 @ 3800
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

Application In. (mm)
Crankshaft End Play .004-.008 (.10-.20)
Main Bearings
Journal Diameter 2.2827-2.2835 (57.981-58.000)
Journal Out-Of-Round .0003 (.008)
Journal Taper (1) .0003 (.008)
Journal Runout .002 (.05)
Oil Clearance .0011-.0027 (.028-.069)
Connecting Rod Bearings
Journal Diameter 1.7279-1.7287 (43.889-43.909)
Journal Out-Of-Round .0003 (.008)
Journal Taper (1) .0003 (.008)
Oil Clearance
Standard .0008-.0015 (.020-.038)
Wear Limit .0026 (.066)
(1) Specification is per 1" (.25 mm) area.
CONNECTING RODS

Application In. (mm)
Bore Diameter
Pin Bore .8106-.8114 (20.589-20.609)
Crankpin Bore 1.846-1.847 (46.89-46.91)
Maximum Bend .0015 (.038)
Maximum Twist .002 (.05)
Side Play
Standard .004-.011 (.10-.28)
Wear Limit .014 (.36)
PISTONS, PINS & RINGS

Application In. (mm)
Pistons
Clearance .0012-.0028 (.030-.070)
Diameter (1)
Red 3.224-3.225 (81.90-81.92)
Blue 3.225-3.226 (81.92-81.94)
Yellow (.004" Oversize) 3.226-3.227 (81.94-81.96)
Pins
Diameter .8123-.8128 (20.632-20.644)
Piston Fit .0003-.0005 (.008-.013)
Rod Fit Press Fit
Rings
No. 1
End Gap .010-.030 (.25-.76)
Side Clearance .0015-.0031 (.038-.078)
No. 2
End Gap .010-.030 (.25-.76)
Side Clearance .0015-.0035 (.038-.089)
No. 3 (Oil)
End Gap .016-.066 (.40-1.68)
(1) Diameter can be determined by color code on dome of piston.
CYLINDER BLOCK

Application In. (mm)
Cylinder Bore
Standard Diameter 3.23 (82.0)
Maximum Taper .001 (.025)
Maximum Out-Of-Round .001 (.025)
Maximum Deck Warpage (1) .003 (.080)
(1) DO NOT machine more than .010" (.25 mm) of material from original cylinder block head surface.
VALVES & VALVE SPRINGS

Application Specification
Intake Valves
Face Angle 45.6°
Head Diameter 1.53-1.54" (38.9-39.1 mm)
Minimum Margin .031" (.79 mm)
Stem Diameter .3159-.3167" (8.025-8.043 mm)
Valve Face Runout .002" (.05 mm)
Exhaust Valves
Face Angle 45.6°
Head Diameter 1.33-1.34" (33.9-34.1 mm)
Minimum Margin .031" (.79 mm)
Stem Diameter .3149-.3156" (7.998-8.017 mm)
Valve Face Runout .002" (.05 mm)
Valve Springs
Free Length 1.86" (47.2 mm)
Installed Height 1.44-1.48" (36.5-37.6 mm)
Out-Of-Square .060" (1.52 mm)
Lbs. @ In. (kg @ mm) 
Pressure
Valve Closed 95 @ 1.46 (43 @ 37.1)
Valve Open 200 @ 1.09 (96 @ 27.7)
CYLINDER HEAD

Application Specification
Maximum Warpage (1)
Valve Seats
Intake & Exhaust Valve
Seat Angle 45°
Seat Width .069-.091" (1.75-2.31 mm)
Maximum Seat Runout .0025" (.06 mm)
Valve Guides
Intake Valve
Valve Guide Cylinder Head Bore I.D. .5310-.5324" (13.487-13.523 mm)
Valve Guide I.D. .3174-.3187" (8.063-8.095 mm)
Valve Stem-To-Guide Oil Clearance .0008-.0027" (.020-.069 mm)
Exhaust Valve
Valve Guide Cylinder Head Bore I.D. .5310-.5324" (13.487-13.523 mm)
Valve Guide I.D. .3174-.3187" (8.062-8.095 mm)
Valve Stem-To-Guide Oil Clearance .0018-.0037" (.046-.095 mm)
(1) Warpage is .003" (.08 mm) per 6" (152.4 mm) area or .006" (.15 mm) overall. DO NOT machine more than .010" (.25 mm) from cylinder head original thickness.
CAMSHAFT

Application In. (mm)
Bore Diameter 1.8030-1.8040 (45.796-45.822)
End Play .0018-.0078 (.046-.198)
Journal Diameter 1.8007-1.8017 (45.738-45.763)
Journal Runout (At Center Bearing) .005 (.13)
Lobe Lift (1) .245 (6.22)
Oil Clearance .0013-.0033 (.034-.084)
Out Of Round Limit .003 (.08)
(1) Allowable lobe lift loss is .005" (.13 mm).
VALVE LIFTERS

Application In. (mm)
Bore Diameter .8754-.8766 (22.235-22.265)
Lifter Diameter .8740-.8745 (22.200-22.212)
Oil Clearance .0009-.0026 (.023-.066)
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