Removal (Bronco & Pickup)
- Raise and support vehicle. Remove skid plate (if equipped). Drain fluid from transfer case. Install drain plug. Unplug necessary electrical connections at transfer case.
- Mark drive shaft and axle flange or yoke for reassembly reference. Remove drive shafts from transfer case and secure out of the way. Disconnect vent hose. On models with manual shift lever, disconnect shift rod between transfer case shift lever and manual shift control lever assembly. On all models, support transfer case with jack.
- Remove transfer case retaining bolts. Slide transfer case rearward from transmission output shaft. Lower transfer case from vehicle to remove. Remove gasket.