Installation (Bronco & Pickup)
- To install, reverse removal procedure. Use NEW gasket between transfer case and transmission extension housing. It may be necessary to use grease to hold gasket in place.
- Tighten transfer case bolts to specification in sequence. See Fig 1. See TORQUE SPECIFICATIONS .
- When installing drive shafts, align reference marks. Tighten drain plug to specification.
- Fill transfer case to bottom of filler plug hole with Motorcraft Mercon ATF (XT-2-QDX). Install filler plug. Tighten to specification. To install remaining components, reverse removal procedure.
CAUTION:
On Borg-Warner 1356 transfer cases with PTO, a filler plug labeled FOR PTO FILL ONLY is located on front of transfer case. These transfer cases require an additional 4.1 pts. (1.9L) of lubricant. If proper amount of lubricant is not installed, transfer case or PTO failure could result.