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Home >> Ford >> 1996 >> Aerostar Van Window >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Removal & Installation >> Axle Housing-To-Rear Suspension Upper Arm Bushing >> Removal

Axle Housing-To-Rear Suspension Upper Arm Bushing: Removal

CAUTION: The axle must be securely supported on the hoist or stands. If more axle-hoist travel is required, disconnect the shock absorbers from the rear suspension lower arms.
  1. Raise the vehicle on a twin-post hoist. Position jackstands on the frame rear lift points or under the rear bumper support brackets. If a frame hoist is used, raise the vehicle and position tall jackstands under the rear axle. Lower the hoist until the axle is in the normal ride height position.
  2. Remove rear suspension upper arm-to-axle housing nut and bolt.
  3. With the vehicle securely supported on safety stands, slowly lower the rear axle until the rear suspension upper arm and bushing disengages from the rear axle. If a frame hoist is used, raise the hoist until the rear suspension upper arm disengages from the rear axle.
  4. On the inboard side of the flange, insert a flat-blade screwdriver between the thrust bushing and flange. Pry the thrust bushing end off the bushing and flange without damaging any surfaces.
  5. Attach Axle Housing Bushing Mounting Adapter (T85T-5638-AH11) to the axle housing tube by using the U-bolt. See Fig 1 .
    Fig 1: Removing Axle Housing-To-Rear Suspension Upper Arm Bushing
    G00134083Courtesy of FORD MOTOR CO.
  6. Place the Forcing Screw (T78P-5638-A1) through the axle housing bushing to be removed.
  7. Place the Axle Housing Bushing Remover (T85T-5638-AH12) onto the forcing screw and thread a 7/16-20 nut onto the forcing screw. See Fig 1 .
  8. Tighten the forcing screw to pull the bushing out of the axle housing.
  9. Remove the forcing screw, bushing remover and mounting adapter.