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Clutch Assembly: Installation

WARNING: This page does not describe the selected car, but rather 27 other vehicles, including the 1995 Mercury Villager, 1995 Mercury Tracer, 1995 Mercury Sable, 1995 Mercury Mystique, and 1995 Mercury Grand Marquis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install clutch coil over locating pin, and install snap ring. Connect clutch coil lead.
  2. Install pulley assembly using Pulley Installer (T80L-19703-J) and hammer (if necessary). Install snap ring with beveled side out. Install clutch plate shims.
  3. Ensure clutch plate aligns with compressor shaft key. Using Clutch Plate Installer (T80L-19703-F), install clutch plate. Install compressor shaft nut. Using spanner, tighten nut to 10-14 ft. lbs. (14-19 N.m). DO NOT tighten nut using air-powered tools.
  4. Using feeler gauge, check clearance between clutch plate and pulley. Rotate compressor clutch, and check clearance in more than one place. Proper clearance is .021-.036" (.53-.91 mm). If clearance is not as specified, add or remove shims to correct clearance.
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