Intake Manifold: Installation
WARNING: This page is about a different car, the 1995 Ford Windstar. However, it is still accessible from the selected car via links, so may be relevant.
- Ensure gasket surfaces are clean. Apply a small amount of Trim Adhesive (D7AZ-19B508-B) to cylinder head surface to hold intake gaskets in place. Install side gaskets.
- Apply 1/8" bead of Silicone Sealer (D6AZ-19562-BA) at cylinder head-to-cylinder block joining surfaces. Install front and rear intake manifold end seals.CAUTION: Some bolts may enter coolant passages and require thread sealant. If bolt originally contained thread sealant, clean threads and apply Teflon Sealant (D8AZ-19554-A) before installing.
- Install lower intake manifold. If thread sealant is not required, lightly oil bolt and stud threads.
- Install bolts and studs finger tight in original location. Tighten bolts and studs to specification in sequence. See Fig 1 . See TORQUE SPECIFICATIONS .
- Install fuel rail and injectors with new "O" rings. Lubricate "O" rings with engine oil before installing.
- When installing fuel lines, install new "O" rings on fuel lines. Use only specified fuel resistant "O" rings (Brown). Lightly coat "O" rings with clean engine oil before installing. Clean fittings, and replace garter spring (if necessary).
- Install upper intake manifold. Tighten bolts to specification starting with 4 center bolts, and proceed to 2 outer bolts. See TORQUE SPECIFICATIONS .
- To install remaining components, reverse removal procedure. Adjust all control cables. Refill cooling system.