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Lower Intake Manifold: Removal

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  1. Disconnect negative battery cable. Remove upper intake manifold. See UPPER INTAKE MANIFOLD . Drain cooling system. Remove distributor cap and plug wires as an assembly. Mark and remove distributor assembly.
  2. Mark and disconnect electrical connectors and vacuum hoses from lower manifold. Remove fuel injector wiring harness. Release fuel pressure. See FUEL PRESSURE RELEASE .
  3. Using Spring Lock Coupling Remover (T81P-19623-G1 for 3/8" line or T81P-19623-G2 for 1/2" line), disconnect fuel supply and return lines. See Figure. Remove upper radiator hose, by-pass hose and heater outlet hose. Remove lower intake manifold bolts evenly. Remove lower intake manifold and gaskets.
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