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Double CARDAN Universal Joints: Reassembly

  1. Install cross into drive shaft yoke. Ensure cross bosses (or lubrication plugs in kits) are installed in original position. Using "U" Joint Remover and Installer, press in bearings. Install snap rings. Fill center socket and coat centering ball with grease.
  2. Position center yoke over cross. Press in bearings. Install snap rings. Install NEW seal onto centering ball stud. Install centering socket over stud. Install front cross into yoke. Ensure cross bosses (or lubrication plugs) are installed in original position.
  3. Position cross loosely onto center stop. Press first set of bearings into center yoke, then install second set. Install snap rings. Apply pressure to center yoke socket and install remaining bearing cup. If replacement kit is used, remove plugs, lubricate "U" joints, and reinstall plugs.
    NOTE: Install drive shaft assembly so yoke ears at each end of shaft are on same plane.
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