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Home >> Ford >> 1996 >> Aerostar Van Window >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission Removal & Installation >> Automatic Transmission >> C-6 Transmission >> Removal (Pickup & Van)

Removal (Pickup & Van)

  1. Disconnect negative battery cable. Raise and support vehicle. On Van, remove engine cover. Remove flexible hose from air cleaner heat tube (V8 only).
  2. On all models, loosen oil pan bolts to drain fluid. When fluid stops draining, remove all but 2 bolts at front of oil pan. Allow oil pan to drop downward. Drain remaining fluid. Reinstall bolts to hold oil pan in place.
  3. Remove torque converter cover. Remove drain plug from torque converter (if equipped) and drain torque converter. Reinstall drain plug. Remove torque converter-to-drive plate nuts.
  4. Mark drive shaft and axle flange or yoke for reassembly reference. Remove drive shaft. Remove starter. Disconnect speedometer cable, electrical connections, and control cables or rods at transmission.
  5. On Pickup 4WD, remove transfer case. See appropriate TRANSFER CASE (A/T) article listed below. On all models, support transmission with floor jack. Remove transmission mount-to-crossmember nuts and crossmember-to-frame bolts. Remove transmission mount from transmission extension housing.
    • TRANSFER CASE - BORG-WARNER 1356 Bronco, Explorer (1994) & "F" Series
    • TRANSFER CASE - BORG-WARNER 4407 "F" Series
  6. Remove crossmember and transmission mount. Disconnect oil cooler lines and filler tube from transmission. Plug all oil cooler line openings. Secure transmission to floor jack with safety chain.
  7. Remove transmission-to-cylinder block bolts. Move transmission rearward and lower from vehicle.