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Home >> Ford >> 1992 >> Explorer 4D Utility, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Removal & Installation - A/T >> Automatic Transmission >> AOD Transmission >> Removal (Bronco, Pickup & Van)

Removal (Bronco, Pickup & Van)

  1. Disconnect negative battery cable. Raise and support vehicle. Loosen oil pan bolts, allowing fluid to drain. When fluid stops draining, remove all but 2 bolts at the front of oil pan. Allow oil pan to drop down and drain remaining fluid. Reinstall bolts to hold oil pan in place.
  2. Remove torque converter cover. Remove drain plug from torque converter (if equipped) and drain torque converter. Reinstall drain plug. Remove torque converter-to-drive plate nuts.
  3. Place reference mark on drive shaft-to-axle flange or yoke for reassembly reference. Remove drive shaft. Remove starter motor. Disconnect speedometer cable, necessary electrical connections and control cables at transmission.
  4. On 4WD, remove transfer case. See appropriate TRANSFER CASE (A/T) listed below. On all models, support transmission using floor jack. Remove transmission mount-to-crossmember nuts and crossmember-to-frame bolts. Remove retaining bolts and transmission mount from transmission extension housing.
  5. Remove crossmember and transmission mount. Disconnect oil cooler lines and filler tube from transmission. Plug all oil cooler line openings. Secure transmission to floor jack using safety chain.
  6. Remove transmission-to-cylinder block bolts. Move transmission rearward, and lower it from vehicle.