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Belt Adjustment

NOTE: Unless otherwise specified, references to Pickup include the F350 Super Duty commercial chassis.

Inspect belt for fraying. If fraying has occurred, ensure belt and tensioner are aligned properly. See Fig 1. If tensioner has reached its limit of travel, belt is excessively stretched and replacement of belt is required. If excessive noise is noticed from tensioner or idler, check for possible bearing failure. Belt tension adjustment is not required on vehicles with automatic belt tensioners. DO NOT apply belt dressing or any other additive to belt(s). Ensure belts are properly installed. See Figure-Figure . See BELT TENSION ADJUSTMENT SPECIFICATIONS table.

Fig 1: Aligning Serpentine Belt
G92411Courtesy of FORD MOTOR CO.
BELT TENSION ADJUSTMENT SPECIFICATIONS

Application New Belt Lbs. (kg) Used Belt Lbs. (kg) (1)
2.3L, 3.0L (2) 110-140 (50-64) 110-130 (50-59)
2.9L 120-160 (54-73) 110-130 (50-59)
3.0L (2) 110-140 (50-64) 110-130 (50-59)
4.0L (2) 108-132 (49-60) 108-132 (49-60)
4.9L (2) 90-117 (41-53) (3) 90-117 (41-53) (3)
5.0L & 5.8L (2) 77-111 (35-50) (4) 77-111 (35-50) (4)
7.3L Except Ambulance Vac. Pump W/ 3/8" Belt Vac. Pump W/ 1/2" Belt 90-130 (41-59) 110-150 (50-68) 65-85 (30-39) 75-95 (34-43)
All Other W/ 1/2" Belt 140-180 (64-82) 95-115 (43-52)
7.3L Ambulance Alternator Vac. Pump A/C & P/S 140-160 (64-73) 90-130 (41-59) 140-180 (64-82) 140-160 (64-73) 65-85 (30-39) 95-115 (43-52)
7.5L With Tensioner (2) Alt. & Air Pump (5) 160-200 (73-91) (5) 110-130 (50-59)
(1) Any belt that has been in operation for 10 minutes.
(2) Tension is correct if tensioner is within indicator marks.
(3) For vehicles with 60, 75 and 100-amp alternators.
(4) For vehicles with 60, 75 and 100-amp alternators.
(5) 94 lbs. (43 kg) minimum tension.