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Home >> Ford >> 1992 >> Explorer 4D Utility, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - Front (DANA Ifs) >> Overhaul >> Drive Pinion Bearing Preload & Final Depth Check >> Dana 35 Axle

Dana 35 Axle

  1. Install drive pinion into carrier. Install new collapsible spacer. Install pinion outer bearing and thrust washer. Lubricate and install drive pinion oil seal. Install pinion yoke, washer and new nut on pinion shaft.
  2. Using Yoke Installer (T85T-4851-AH), install pinion yoke. Tighten pinion yoke nut until rotational torque necessary to turn pinion is 15-25 INCH lbs. (1.7-2.8 N.m). If reading exceeds 25 INCH lbs (2.8 N.m), collapsible washer must be replaced.
    CAUTION: Always use NEW collapsible spacer when reassembling drive pinion. NEVER tighten pinion yoke nut more than 350 ft. lbs. (475 N.m) as collapsible spacer will be compressed too far.
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