LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 1992 >> Explorer 4D Utility, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - DANA Limited-Slip >> Overhaul >> Differential Case >> Reassembly (Models 44 IFS, 44 IFS-HD & 60-1U)

Reassembly (Models 44 IFS, 44 IFS-HD & 60-1U)

  1. Lubricate thrust face of side gear, discs and plates with gear lubricant or friction modifier. Assemble discs and plates onto side gear splines. See Figure. Install retainer clips to ears of plates. Assemble clutch pack and side gear into differential case.
  2. Hold clutch pack in place by hand. Reposition case and assemble step plate into side gear. Apply lubricant to centering hole of step plate. Assemble other clutch pack and side gear. Ensure retainer clips are fully seated in pockets of differential case.
  3. Install step plate on top of side gear. Insert forcing screw through top of case. Install forcing nut onto threads. Position pinion gears in place and hold in place by hand. Tighten forcing screw to move side gears away from pinion gears. While holding pinion gears in place, use Handle (T83T-4205-A1 ) inserted into pinion mate shaft hole to rotate case.
  4. Pinion gears should rotate into differential case. Tighten forcing screw to increase clearance for spherical washers. Remove forcing screw, forcing nut, step plate and handle.
scientia non olet · About LEMON Manuals