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Home >> Ford >> 1992 >> Explorer 4D Utility, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - 7.5" & 8.75" TRAC-LOK Limited Slip >> Overhaul >> Clutch Pack Set-Up

Clutch Pack Set-Up

  1. Reassemble side gear and clutch pack assemblies without shim. Install Differential Clutch Gauge Base (T84P-4946-A for 7 1/2" ring gear; T87P-4946-A for 8 3/4" ring gear) in vise. With side gear facing down, slide assembly onto base without shim. Install Differential Clutch Gauge Disc (part of T84P-4946-A for 7 1/2" ring gear; T80P-4946-A for 8 3/4" ring gear) on top of assembly without shim.
  2. Install nut on threaded end of gauge base. Tighten nut to 60 INCH lbs. (6.7 N.m). Using feeler gauge, select thickest blade that will enter between clutch gauge and clutch pack. See Figure . This reading will be thickness of new shim for that clutch pack. Repeat procedure for opposite assembly. Disassemble gauge and assembly.