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Home >> Ford >> 1992 >> Explorer 4D Utility, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc & Drum >> Overhaul >> Disc Brake Caliper >> Disassembly

Disc Brake Caliper: Disassembly

  1. Remove caliper. See DISC BRAKE CALIPERS & PADS  under REMOVAL & INSTALLATION. Drain fluid from caliper. Secure caliper in a vise. Place a block of wood between caliper and piston(s). See Fig 1. Apply low air pressure to brake hose inlet. Air pressure forces piston(s) outward.
    CAUTION: DO NOT  place fingers between wood and piston as piston leaves caliper.
    Fig 1: Removing Caliper Piston
    G91A13557Courtesy of FORD MOTOR CO.
  2. If piston is jammed or seized and does not come out easily, use a brass hammer to lightly tap caliper while applying air pressure. DO NOT  pry piston from bore. After piston comes out, remove seal and dust boot. Discard seals and boots.