Valve Body Assembly: Reassembly
- Install all valves into their respective bores using illustrations as guide. Ensure chamfered stem of throttle control valve faces throttle plunger. Retainer plate used for 2-3 capacity modulator valve is thicker and longer than other retainer plates. Ensure notch in plugs face bottom of bore.
- The 1-2 accumulator valve and valve body diameters are not the same for all models. The 1-2 accumulator valve bore plug "O" ring must face outside of valve body. To install Overdrive servo valve bore plug, turn retaining plate into plug slot.
- Install valve body check balls. See Figure
. Ensure Orange check ball is correctly installed. This check ball is larger than others and is not interchangeable. Install pressure relief valves and springs. See Figure
.
- Install Alignment Pins (T80L-77100-A) into holes. See Fig 2
. These 2 holes are smaller than other bolt holes to assure proper alignment of gasket and separator plate with valve body. These 2 holes also align valve body gasket and valve body assembly with case.
- Using a NEW separator plate gasket, slide plate and gasket over alignment pins. Position 3 reinforcement plates and loosely install retaining bolts. See Figure
.
- Loosely install detent spring guide bolt. Detent spring guide bolt is same length as short valve body-to-case retaining bolts. Starting at center (large) reinforcement plate and working outward, tighten retaining bolts to specification. See TORQUE SPECIFICATIONS
. Remove alignment pins.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.