Removal (Cougar, Crown Victoria, Grand Marquis, Mark VII, Mustang 5.0L, Thunderbird & Town Car)
- Raise and support vehicle. Remove torque converter access cover and adapter plate bolts from lower left side of torque converter housing. Drain transmission fluid (including torque converter). Mark torque converter-to-flexplate position for reassembly reference. Remove 4 torque converter-to-flexplate nuts. Turn crankshaft clockwise (as viewed from front) to access nuts.
- Mark position of yokes and remove drive shaft. See DRIVE SHAFT ALIGNMENT article. Install Seal Replacer (T74P-77052-A) in extension housing to prevent leakage. Disconnect and remove speedometer sensor from extension housing. Remove starter.
- Remove rear mount-to-crossmember bolts and 2 crossmember-to-frame bolts. Remove 2 engine rear support-to-extension housing attaching bolts.
- Disconnect throttle valve linkage rod or cable from transmission. On Cougar and Thunderbird, disconnect cable from bellcrank lever stud and remove self-tapping bolt from bellhousing bracket.
- On all models, disconnect manual rod from transmission manual lever. Remove 2 bellcrank bracket-to-torque converter housing bolts. Disconnect neutral safety switch wires.
- Position jack under transmission and raise it slightly. Remove engine support-to-crossmember bolts. Remove crossmember-to-frame bolts. Remove crossmember, insulator support and damper.
- Remove any interfering exhaust system hardware. Lower jack slightly to gain access to oil cooler lines. Disconnect oil cooler lines from transmission using Cooler Line Disconnector (T86P-77265-AH). Plug openings.
- Remove lower torque converter-to-housing bolts. Remove transmission filler tube. Secure transmission to jack with a safety chain. Slide transmission to rear and lower from vehicle.