Front Output Shaft Oil Seal R & I: Installation
- Ensure housing face and bore are free from nicks and burrs. Coat oil seal with multipurpose grease. Position oil seal into front output housing bore, making sure oil seal is not cocked in bore. Drive oil seal into bore with Driver (T80T-4000-W) and Output Shaft Seal Installer (T83T-7065-B).
- Clean transfer case front output female spline and apply small amount of multipurpose grease. Insert front drive shaft male spline. Connect front drive shaft to axle input yoke and tighten bolts.
- Push drive shaft boot to engage external groove on transfer case front output shaft. Secure boot with clamp. Install drain plug and tighten. Remove fill plug and fill transfer case with Dexron II ATF. Install fill plug and tighten.