Borg-WARNER 1354 (Bronco II & Ranger): Removal
- Raise vehicle. Remove skid plate and damper (if equipped). Remove drain plug and drain fluid from transfer case. Disconnect 4WD indicator switch wire connector at transfer case.
- Disconnect front and rear drive shaft from output shaft yoke. Disconnect speedometer cable assembly from transfer case rear cover. Disconnect vent hose from control lever. Remove shift lever retaining nut and lever.
- Loosen or remove large and small bolts (one each) retaining shifter to extension housing. Remove lever assembly and bushing. Support transfer case jack. Remove bolts retaining transfer case to extension housing. Slide transfer case rearward off of transmission output shaft. Lower transfer case from vehicle and remove gasket between transfer case and adapter.
NOTE:
When installing shift lever assembly, always tighten large bolt first.