Power Brake Booster Push Rod (Except AEROSTAR)
- Push rod has an adjustment screw to maintain correct distance between booster push rod and master cylinder piston. If push rod is adjusted too long, it prevents master cylinder piston from completely releasing hydraulic pressure, causing brakes to drag. If push rod is adjusted too short, it causes excessive pedal travel and an undesirable clunk in booster area.
- Remove master cylinder to gain access to push rod. Support master cylinder making sure not to damage hydraulic lines. To check screw adjustment, fabricate a gauge. See Fig 1
.
- Place gauge against master cylinder mounting surface of booster. Adjust push rod screw by turning it until end of screw just touches inner edge of gauge slot.
Courtesy of FORD MOTOR CO.