Removal (Borg-Warner 1350)

Raise vehicle. Remove skid plate (if equipped). Remove drain plug and drain fluid from case. Replace plug. Disconnect 4WD indicator switch connector at transfer case. Disconnect front drive shaft from front axle. Loosen front shaft boot clamp and slide out drive shaft and boot as an assembly.
Disconnect rear drive shaft from transfer case. Disconnect speedometer driven gear from transfer case rear cover. Disconnect vent hose from control lever.
Loosen or remove large and small bolts (1 each) retaining shifter to extension housing. Pull on control lever until bushing slides off transfer case shift lever pin. Unscrew shift lever from control lever, as needed.
Remove heat shield from transfer case. Support transfer case with jack and remove transfer case-to-transmission extension housing bolts (5). Slide transfer case to the rear and off of transmission output shaft. Lower case from vehicle. Remove gasket from between transfer case and extension housing.