Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read HVAC DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITIONS TEST. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- CHECK THE IN-CAR TEMPERATURE SENSOR FOR PROPER CONNECTION
- Turn the ignition to the off position.
- Check the connector to In-Car Temperature Sensor for proper connection and the terminals for damage or corrosion.
Is the In-Car Temperature Sensor connector properly connected and terminals undamaged or corroded?
Yes
- Go To 3
No
- Repair connector and terminals as necessary.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK THE (C36) IN-CAR TEMPERATURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
- Turn the ignition off.
- Disconnect the HVAC Module C2 harness connector.
- Disconnect the (C36) In-Car Temperature Sensor harness connector.
- Turn the ignition on.
- Measure the voltage of the (C36) In-Car Temperature Sensor Signal circuit.
Is there any voltage present?
Yes
- Repair the (C36) In-Car Temperature Sensor Signal circuit for a short to voltage.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 4
- CHECK THE (C36) IN-CAR TEMPERATURE SENSOR SIGNAL CIRCUIT FOR AN OPEN
- Turn the ignition off.
- Measure the resistance of the (C36) In-Car Temperature Sensor Signal circuit between the HVAC Module C2 harness connector and the In-Car Temperature Sensor harness connector.
Is the resistance above 3.0 Ohm?
Yes
- Repair the (C36) In-Car Temperature Sensor Signal circuit for an open or high resistance.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
No
- Go To 5
- CHECK THE IN-CAR TEMPERATURE SENSOR FOR PROPER OPERATION
- Remove the In-Car Temperature Sensor.
- Measure the resistance of the In-Car Temperature Sensor and compare the resistance to the In-Car Temperature Sensor Resistance Chart in the Service Information.
Is the In-Car Temperature Sensor within the specified limits of In-Car Temperature Sensor Resistance Chart?
Yes
- Go To 6
No
- Replace the In-Car Temperature Sensor in accordance to the Service Information.
- Perform the HVAC VERIFICATION TEST. Refer to HVAC VERIFICATION TEST .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Repair any faulty connections.
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .