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Home >> Fiat >> 2021 >> 500X Pop >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Lamps/Lighting - Exterior (Service Information) >> Ballast, High Intensity Discharge (Hid) >> Removal And Installation

Removal And Installation

WARNING:

To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of fatal injury caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Raise and support the vehicle.
  3. Remove the front upper lamp unit. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
    GC0190926Courtesy of CHRYSLER GROUP, LLC
  4. Remove the three screws (1) that secure the electronic ballast module (2) to the front upper lamp unit (3).
    GC0190929Courtesy of CHRYSLER GROUP, LLC
  5. Lift the locking tab (1) and disconnect the wire harness connector (2) from the electronic ballast module (3).
  6. Remove the electronic ballast module (3) from the front upper lamp unit.

INSTALLATION 

  1. Connect the wire harness connector to the electronic ballast module and ensure the locking tab is locked.
  2. Install the electronic ballast module into the front upper lamp unit assembly.
  3. Install the three screws securing the electronic ballast module to the front upper lamp unit assembly and tighten the screws securely.
  4. Install the front upper lamp unit. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  5. Remove the support and lower the vehicle.
  6. Connect the negative battery cable.
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