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Home >> Fiat >> 2019 >> 500 Lounge, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Body - Interior & Exterior - 500 - Electric) >> Door - Front >> Glass, Door >> Removal

Glass, Door: Removal

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WARNING:

On vehicles equipped with the high voltage system, disconnecting the 12-volt battery negative cable alone will not power down the 12-volt system. You must perform the 12-volt Power Down procedure before proceeding. Failure to follow these instructions may result in possible serious or fatal injury. Refer to 12-VOLT POWER DOWN .

GC0152806Courtesy of CHRYSLER GROUP, LLC
  1. Raise the glass into the fully up position.
  2. Remove the door trim panel. Refer to PANEL, DOOR TRIM, REMOVAL .
  3. Remove the weather shield from the door.
  4. Remove the inner belt molding (1).
    GC0152811Courtesy of CHRYSLER GROUP, LLC
  5. On vehicles equipped with the high voltage system, power up the 12 volt system, Refer to 12 VOLT POWER UP .
  6. Connect the 12-volt negative battery cable.
  7. Temporarily install the glass switch pod and lower the glass until the white regulator tab is visible in the access hole (1).
  8. On vehicles equipped with the high voltage system, power down the 12 volt system. Refer to 12-VOLT POWER DOWN .
  9. Disconnect the negative 12-volt battery cable and remove the glass switch pod.
    GC0152807Courtesy of CHRYSLER GROUP, LLC
  10. Remove the weather strip (1).
    GC0152810Courtesy of CHRYSLER GROUP, LLC
  11. With the help of an assistant holding the glass, release the glass regulator tab (1) and lift the glass (2) up to disengage.
  12. Lift the glass up and secure it with tape or a wedge to prevent it from falling.
    GC0152808Courtesy of CHRYSLER GROUP, LLC
  13. Remove the top retaining nut (1) that secures the rear glass run to the door.
    GC0152809Courtesy of CHRYSLER GROUP, LLC
  14. Remove the bottom retaining nut (2) that secures the rear glass run to the door.
  15. Remove the rear glass run (1) from the door through the lower rear access hole.
    GC0153102Courtesy of CHRYSLER GROUP, LLC
  16. Remove the retaining nuts (1) that secures the front glass run (2) to the door.
  17. Remove the front glass run (2) through the speaker cavity.
    GC0152812Courtesy of CHRYSLER GROUP, LLC
  18. With the help of an assistant holding the glass, remove the tape or wedge securing the glass.
  19. Lower the glass (1) fully, carefully guiding the glass below the glass regulator tab.
  20. With the glass in the fully lowered position, move the glass slightly forward to be certain the rear guide tab is released.
  21. Raise the rear portion of the glass and remove the glass (1) from the door.