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Home >> Fiat >> 2018 >> 500 Lounge, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Base Brakes (Service Information) - 500 - Electric) >> Hydraulic/Mechanical >> Pedal(S), Brake And/Or Accelerator >> Removal

Pedal(S), Brake And/Or Accelerator: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE:

Before proceeding, refer to CAUTION  and WARNING .

  1. Disconnect and isolate the battery negative cable from its post on the battery.
  2. If equipped, remove the knee blocker air bag. Refer to AIR BAG, KNEE BLOCKER, REMOVAL .
    GC0158840Courtesy of CHRYSLER GROUP, LLC
  3. Remove intermediate shaft pinch bolt (2) and separate the intermediate shaft (1) at the base of the column from the steering gear pinion shaft (3).Discard the pinch bolt (2); it is not to be reused. 
  4. Position the intermediate shaft (2) so that the pedal assembly can be accessed.
    GC0153057Courtesy of CHRYSLER GROUP, LLC
  5. Remove the two mounting bolts (1) from the support bracket (2).
  6. Remove the support bracket (2).
    NOTE:

    For manual transmissions follow steps 7-12, for automatic transmissions proceed to step 13.

  7. Raise and support the vehicle.
    GC0152955Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect the supply pipe from the master cylinder and plug both openings.
  9. Remove the support and lower the vehicle.
  10. Remove the battery tray. Refer to TRAY, BATTERY, REMOVAL .
    GC0152954Courtesy of CHRYSLER GROUP, LLC
  11. Remove the supply hose from the brake master cylinder and plug both openings.
    GC0152957Courtesy of CHRYSLER GROUP, LLC
  12. Disconnect the clutch start (1) switch.
  13. Remove the stop lamp switch. Refer to REMOVAL .
    GC0155758Courtesy of CHRYSLER GROUP, LLC
  14. Disengage clips (1) on booster rod keeper assembly retainer (2). Position retainer (2) up to remove booster rod from pedal assembly.
    GC0152493Courtesy of CHRYSLER GROUP, LLC
  15. Remove the four nuts (3) attaching the brake pedal sled (1) (and power brake booster) to the dash panel.
  16. Remove the remaining two nuts (2) attaching the brake pedal sled (1) to the dash panel.
  17. Remove the brake pedal sled (1).
    GC0153275Courtesy of CHRYSLER GROUP, LLC
  18. Remove the brake pedal keeper (2) from the brake pedal assembly (1) by pressing outwards on the wings of the keeper and then in towards the pedal assembly.
  19. The brake pedal keeper must be discarded and cannot be reused.
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