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Home >> Fiat >> 2018 >> 500 Lounge, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Base Brakes (Service Information) - 500 - Electric) >> Hydraulic/Mechanical >> Caliper, Disc Brake, Rear >> Installation

Caliper, Disc Brake, Rear: Installation

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GC0124434Courtesy of CHRYSLER GROUP, LLC
  1. Seat (bottom) the caliper piston in the bore as follows:
    1. Assemble a 3/8 in. drive ratchet handle and an extension (3).
    2. Insert the extension through Special Tool (special tool #8807-1, Assembly, Forcing Screw) (2).
    3. Place Special Tool (special tool #8807-2, Adapter) (1) on the end of the extension.
    4. Insert lugs on Special Tool (special tool #8807-2, Adapter) into notches in face of caliper piston (5).
    5. Thread the screw drive on (special tool #8807-1, Assembly, Forcing Screw) down until it contacts the top of (special tool #8807-2, Adapter) which is against the caliper piston. Do not over tighten the screw-drive. Damage to the piston can occur. 
    6. Turn (special tool #8807-2, Adapter) with the ratchet, rotating the piston in a clockwise  direction until fully seated (bottomed) in the bore. It may be necessary to turn  (special tool #8807-1, Assembly, Forcing Screw) with  (special tool #8807-2, Adapter) to start the process of piston retraction. 
    NOTE:

    There is a small post on the lower backside of the inboard pad. Make sure that this post lines up with one of the slots on the piston to ensure the pad interfaces with the piston correctly.

    GC0176780Courtesy of CHRYSLER GROUP, LLC
  2. Slide the outboard brake pad onto the caliper. Be sure the retaining clip is squarely seated in the depressed areas on the caliper beyond the raised retaining bead.
    CAUTION:

    Use care when installing the caliper onto the disc brake adapter to avoid damaging the guide pin boots.

  3. Install the disc brake caliper with outboard brake pad attached over the inboard brake pad and rotor, onto the brake caliper adapter bracket.
  4. Align the caliper guide pin bolt holes with the adapter bracket. Install the caliper guide pin bolts (3) and tighten the guide pin bolts to 34 N.m (25 ft. lbs.).
  5. Install the brake flex hose and tighten to 17 N.m (150 in. lbs.).
  6. Insert parking brake cable (1) through mounting hole in caliper and attach cable end to parking brake actuator arm (2).
  7. Install the tire and wheel assembly. Refer to INSTALLATION .
  8. Lower the vehicle.
  9. Remove the brake pedal holding tool.
    GC0079789Courtesy of CHRYSLER GROUP, LLC
  10. Bleed the caliper as necessary. Refer to STANDARD PROCEDURE .
  11. Road test the vehicle and make several stops to wear off any foreign material on the brakes and to seat the brake shoes.
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