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Home >> Fiat >> 2017 >> 500 Pop, Standard Trans >> Repair and Diagnosis (Single Page) >> Body & Frame >> Windows >> Body - Interior & Exterior - 500 - Except Electric >> Weatherstrip/Seals, Full Open Retractable Roof >> Removal

Weatherstrip/Seals, Full Open Retractable Roof: Removal

GC0153450Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect the negative battery cable.
  2. Remove the decklid. Refer to DECKLID, CONVERTIBLE, REMOVAL .
    GC0153506Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Rear shelf trim panel removed for clarity.

  3. The roof can be opened or closed manually using a socket or the wrench provided in the vehicle's tool kit attached to the motor (1), accessible in the opening located in the trim panel under the rear shelf.
    GC0153489Courtesy of CHRYSLER GROUP, LLC
  4. Remove the decklid cut seal (1) by peeling away on one side and working across.
    GC0153469Courtesy of CHRYSLER GROUP, LLC
  5. Remove the rear wind deflector/windscreen (1) by pulling up.
    GC0153470Courtesy of CHRYSLER GROUP, LLC
  6. Remove the three fasteners securing the bracket (1) to the rear shelf (2).
  7. Remove the bracket (1).
  8. Remove the push pin retainers (3) from the rear shelf.
  9. Remove the rear shelf.
    GC0153223Courtesy of CHRYSLER GROUP, LLC
  10. Using trim stick (special tool #C-4755, Trim Stick) or equivalent, disengage the B-pillar trim panel retaining tabs/clips located at the bottom and upper rear areas. There is also a retaining tab that mates to the C-pillar. Repeat on the opposite side.
  11. Pull downward on the B-pillar trim panel (1). Repeat on the opposite side.
  12. Reposition the B-pillar trim panel (1). Repeat on the opposite side.
    GC0153493Courtesy of CHRYSLER GROUP, LLC
  13. Using trim stick (special tool #C-4755, Trim Stick) or equivalent, disengage the C-pillar trim panel retaining tabs/clips and reposition the C-pillar trim panel (1). Repeat on the opposite side.
    GC0153472Courtesy of CHRYSLER GROUP, LLC
  14. Drill out the four rivets (1) securing the motor cover plate (2) and remove the plate.
  15. Remove the headliner fabric from the rear shield and the entire backlight/glass areas.
    GC0153471Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect the electrical connector from the motor (1) and the module (2).
  17. Detach the harness from the rear shelf.
    GC0153496Courtesy of CHRYSLER GROUP, LLC
  18. Remove the four fasteners (1) securing the tension bar.
    GC0153497Courtesy of CHRYSLER GROUP, LLC
  19. Remove the tension bar (1).
    GC0153498Courtesy of CHRYSLER GROUP, LLC
  20. Lift the cover up to expose the tension cable (2) and bracket (1).
  21. Using a china marker, mark the location for the bracket (1). Repeat on the opposite side.
  22. Remove the fastener securing the bracket (1) to the roof frame. Repeat on the opposite side.
  23. Separate the tension cable (2) from the bracket (1). Repeat on the opposite side.
    GC0153719Courtesy of CHRYSLER GROUP, LLC
  24. Remove the clip (1) from the backlight bracket. Repeat on the opposite side.
  25. Separate the backlight bracket. Repeat on the opposite side.
    GC0153499Courtesy of CHRYSLER GROUP, LLC
  26. Accessing from inside the vehicle, remove the fastener (2) and four washers from the backlight/glass linkage (1). Repeat on the opposite side.
    GC0153500Courtesy of CHRYSLER GROUP, LLC
  27. Using a small punch and needlenose pliers, disengage the pin (3) from the fastener (2). Repeat on the opposite side.
  28. Remove the headliner tension belt/tether (1) from the linkage. Repeat on the opposite side.
    GC0153501Courtesy of CHRYSLER GROUP, LLC
  29. Remove the fastener (1) securing the four bow cap (2). If replacing the cover, save the bolt and cap for re-use. Repeat on the opposite side.
  30. Detach the four bow.
    GC0153508Courtesy of CHRYSLER GROUP, LLC
  31. Open the roof (1) fully until the front edge tilts back.
  32. Remove the front bow bolts (2). Repeat on the opposite side.
  33. Close the roof (1) to 3/4 open position.
    GC0153509Courtesy of CHRYSLER GROUP, LLC
  34. Drill out the rivet (1) securing the front tension belt to the front bow. Repeat on the opposite side.
  35. Remove the front bow tension belt. Repeat on the opposite side.
    GC0153510Courtesy of CHRYSLER GROUP, LLC
  36. Separate the cover from the second bow retainer (1). Repeat on the opposite side.
    GC0153515Courtesy of CHRYSLER GROUP, LLC
  37. Detach the seal at the bottom of the rear track cover (1).
  38. Using trim stick (special tool #C-4755, Trim Stick) or equivalent, disengage the rear track cover (1) by prying up the outboard edge of the cover and rolling the track cover inward. Repeat on the opposite side.
    GC0153518Courtesy of CHRYSLER GROUP, LLC
  39. Remove the fastener securing the rear stop block (1). Do not misplace the square nut insert.  Repeat on the opposite side.
    GC0153517Courtesy of CHRYSLER GROUP, LLC
  40. Disengage the top stow slider block (1) by turning the front screw (2) clockwise. Repeat on the opposite side.
  41. Slide the roof rearward to disengage the remaining roof bow blocks.
  42. Remove the cover.
    GC0153752Courtesy of CHRYSLER GROUP, LLC
  43. At rear of weatherstrip (1), pull outward and upward.
  44. Continue to roll the weatherstrip (1) off of the perimeter of the folding top frame until weatherstrip (1) is completely removed.