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Home >> Fiat >> 2017 >> 500 Lounge, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (1.4L 16-Valve Turbo Engine (Service Information) - 500) >> Lubrication >> Cooler, Oil >> Installation

Cooler, Oil: Installation

WARNING: This page is about a different variant/trim than selected.
GC0152697Courtesy of CHRYSLER GROUP, LLC
  1. Install the new oil cooler seal (1) onto the oil filter housing.
    GC0152696Courtesy of CHRYSLER GROUP, LLC
  2. Position the oil cooler (1) on the oil filter housing.
  3. Install six bolts (2) and tighten to 9 N.m (80 in. lbs.).
    GC0152698Courtesy of CHRYSLER GROUP, LLC
  4. Install the lower oil cooler housing heatshield (2) with four bolts (3) tightened to 3 N.m (26 in. lbs.).
    GC0153119Courtesy of CHRYSLER GROUP, LLC
  5. Install the front cooling module assembly (4) with four bolts (1), eight bolts and washers (2) and eight bolts and washers (3). Tighten the eight bolts (2) to 45 N.m (33 ft. lb.). Tighten the four bolts (1) to 24 N.m (18 ft. lb.). Tighten the eight bolts (3) to 45 N.m (33 ft. lb.).
    GC0153790Courtesy of CHRYSLER GROUP, LLC
  6. Connect the throttle body inlet hose (1) and turbocharger outlet hose (2) at the lower quick connects located behind the cooling fan (3).
    GC0103128Courtesy of CHRYSLER GROUP, LLC
  7. Engage the wire harness retainer (1) to the bottom of the bumper reinforcement.
    GC0103127Courtesy of CHRYSLER GROUP, LLC
  8. Connect the wire harness connector (1) to the ambient air temperature sensor.
    GC0153791Courtesy of CHRYSLER GROUP, LLC
  9. Connect the wire harness connector (1) to the horn (2).
    GC0153793Courtesy of CHRYSLER GROUP, LLC
  10. Connect the wire harness connector (2) to the right and left front impact sensors (1)

    Refer to SENSOR, IMPACT, INSTALLATION .

    GC0084616Courtesy of CHRYSLER GROUP, LLC
  11. Press down the latch release (3) and install the hood latch cable (2) to the latch.
    GC0152540Courtesy of CHRYSLER GROUP, LLC
  12. Engage the A/C liquid line (1) to the A/C discharge line (2) and connect the lines to the A/C condenser tapping block (3) using new dual plain seals lubricated with clean refrigerant oil. Install the retaining bolt (4) and tighten to 14 N.m (10 ft. lbs.).
    GC0152367Courtesy of CHRYSLER GROUP, LLC
  13. Connect the lower coolant hose to the radiator.
  14. Connect the cooling fan wire harness connector (3).
    GC0152401Courtesy of CHRYSLER GROUP, LLC
  15. Connect the upper coolant hose to the radiator.
  16. Connect the wire harness connector to the cooling fan resistor (1).
    GC0153009Courtesy of CHRYSLER GROUP, LLC
  17. Install the right and left headlamp units (2)

    Refer to UNIT, HEADLAMP, INSTALLATION .

    GC0153127Courtesy of CHRYSLER GROUP, LLC
  18. Install the front fascia (1)

    Refer to FASCIA, FRONT, INSTALLATION .

    GC0082359Courtesy of CHRYSLER GROUP, LLC
  19. Install the belly pan

    Refer to BELLY PAN, INSTALLATION .

    GC0153787Courtesy of CHRYSLER GROUP, LLC
  20. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level

    Refer to STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE  .

  21. Install the air cleaner body (1)

    Refer to BODY, AIR CLEANER, INSTALLATION .

  22. Fill the cooling system

    Refer to STANDARD PROCEDURE .

  23. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  24. Evacuate and charge the refrigerant system

    Refer to HEATING AND AIR CONDITIONING, STANDARD PROCEDURE .

  25. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level

    Refer to STANDARD PROCEDURE .

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