Standard Procedure - Piston Ring Fitting
WARNING: This page is about a different variant/trim than selected.
- Wipe the cylinder bore clean.
- Using a piston, to ensure that the ring is squared in the cylinder bore, slide the ring downward into the cylinder to a position 12 mm (0.50 in.) from the bottom of the cylinder bore.
- Using a feeler gauge (1), check the ring end gap. Replace any rings not within specification.
Ring Position Ring End Gap No. 1 Ring (Top) 0.20 - 0.35 mm (0.008 - 0.014 in.) No. 2 Ring (Center) 0.40 - 0.60 mm (0.016 - 0.024 in.) Oil Control Ring (Bottom) 0.20 - 0.40 mm (0.008 - 0.016 in.) - Clean the piston ring grooves. Remove any nicks or burrs.
- Measure the ring side clearance as shown in illustration. Make sure the feeler gauge (1) fits snugly between the ring land and the ring. Replace any ring not within specification.
Ring Position Ring Side Clearance No. 1 Ring (Top) 0.030 - 0.070 mm (0.0012 - 0.0028 in.) No. 2 Ring (Center) 0.020 - 0.060 mm (0.0008 - 0.0024 in.) Oil Control Ring (Bottom) 0.020 - 0.055 mm (0.0008 - 0.0022 in.)