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Home >> Fiat >> 2016 >> 500 c Pop, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 25 (1.4L 16-Valve Turbo Engine (Service Information) 500) >> Lubrication >> Cooler, Oil >> Removal >> Removal

Cooler, Oil: Removal: Removal

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The oil cooler can not be cleaned out. In the event that the engine requires rebuilding or replacement, replace the oil cooler.

  1. Disconnect and isolate the negative battery cable.
  2. Remove the air cleaner body.

    Refer to BODY, AIR CLEANER, REMOVAL .

  3. Recover the refrigerant from the refrigerant system.

    Refer to STANDARD PROCEDURE .

    Fig 1: Lower Air Dam/Belly Pan
    GC0082359Courtesy of CHRYSLER GROUP, LLC
  4. Raise and support the vehicle.

    Refer to HOISTING .

  5. Remove the belly pan.

    Refer to BELLY PAN, REMOVAL .

  6. Drain the cooling system.

    Refer to STANDARD PROCEDURE .

  7. Drain the engine oil.

    Refer to STANDARD PROCEDURE .

    Fig 2: Front Fascia
    GC0153127Courtesy of CHRYSLER GROUP, LLC
  8. Remove the front fascia (1).

    Refer to FASCIA, FRONT, REMOVAL .

    Fig 3: Left Headlamp & Fasteners
    GC0153009Courtesy of CHRYSLER GROUP, LLC
  9. Remove the right and left headlamp units (2).
    Fig 4: Cooling Fan Resistor & Fan Assembly
    GC0152401Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the upper coolant hose from the radiator.
  11. Disconnect the electrical connector from the cooling fan resistor (1).
    Fig 5: Engine Cooling Fan, Connector & Fasteners
    GC0152367Courtesy of CHRYSLER GROUP, LLC
  12. Disconnect the lower coolant hose from the radiator.
  13. Disconnect the cooling fan electrical connector (3).
    Fig 6: A/C Liquid Line, A/C Discharge Line, A/C Condenser Tapping Block & Bolt
    GC0152540Courtesy of CHRYSLER GROUP, LLC
  14. Remove the bolt (4) and disconnect the A/C liquid line (1) and the A/C discharge line (2) from the A/C condenser tapping block (3).
  15. Separate the A/C liquid line from the A/C discharge line. Remove and discard the dual plain seals.
  16. Install plugs in, or tape over, the opened refrigerant line fittings and condenser ports.
    Fig 7: Latch Cable
    GC0084616Courtesy of CHRYSLER GROUP, LLC
  17. Press down the latch release (3) and remove the hood latch cable (2) from the latch.
    Fig 8: Front Impact Sensor & Connector
    GC0153793Courtesy of CHRYSLER GROUP, LLC
  18. Disconnect the wire harness connector (2) from the right and left front impact sensors (1).

    Refer to SENSOR, IMPACT, REMOVAL .

    Fig 9: Horn & Connector
    GC0153791Courtesy of CHRYSLER GROUP, LLC
  19. Disconnect the wire harness connector (1) from the horn (2).
    Fig 10: Wire Harness Push Pin
    GC0103127Courtesy of CHRYSLER GROUP, LLC
  20. Disengage the wire harness connector (1) from the ambient air temperature sensor.
    Fig 11: View Of Wire Harness
    GC0103128Courtesy of CHRYSLER GROUP, LLC
  21. Disengage the wire harness retainer (1) from the bottom of the bumper reinforcement.
    Fig 12: Throttle Body Inlet Hose, Turbocharger Outlet Hose & Cooling Fan
    GC0153790Courtesy of CHRYSLER GROUP, LLC
  22. Disconnect the throttle body inlet hose (1) and turbocharger outlet hose (2) at the lower quick disconnects located behind the cooling fan (3).
    Fig 13: Front Cooling Module Assembly & Fasteners
    GC0153119Courtesy of CHRYSLER GROUP, LLC
  23. Remove the four bolts (1), eight bolts and washers (2), eight bolts and washers (3) and the cooling module assembly (4) from the vehicle.
    Fig 14: Upper And Lower Oil Cooler Housing Heat Shields & Fasteners
    GC0152698Courtesy of CHRYSLER GROUP, LLC
  24. Remove four bolts (3) and the lower oil cooler housing heat shield (2).
    Fig 15: Oil Cooler & Bolts
    GC0152696Courtesy of CHRYSLER GROUP, LLC
  25. Remove six bolts (2).
  26. Remove the oil cooler (1).
    Fig 16: Oil Cooler Seal
    GC0152697Courtesy of CHRYSLER GROUP, LLC
  27. Remove and discard the oil cooler seal (1).
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