Cooler, Oil: Installation: Installation

WARNING: This page is about a different variant/trim than selected.

Fig 1: Oil Cooler Seal

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Install the new oil cooler seal (1) onto the oil filter housing.

Fig 2: Oil Cooler & Bolts
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Position the oil cooler (1) on the oil filter housing.
Install six bolts (2) and tighten to 9 N.m (80 in. lbs.).

Fig 3: Upper And Lower Oil Cooler Housing Heat Shields & Fasteners
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Install the lower oil cooler housing heatshield (2) with four bolts (3) tightened to 3 N.m (26 in. lbs.).

Fig 4: Front Cooling Module Assembly & Fasteners
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Install the front cooling module assembly (4) with four bolts (1), eight bolts and washers (2) and eight bolts and washers (3). Tighten the eight bolts (2) to 45 N.m (33 ft. lb.). Tighten the four bolts (1) to 24 N.m (18 ft. lb.). Tighten the eight bolts (3) to 45 N.m (33 ft. lb.).

Fig 5: Throttle Body Inlet Hose, Turbocharger Outlet Hose & Cooling Fan
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Connect the throttle body inlet hose (1) and turbocharger outlet hose (2) at the lower quick connects located behind the cooling fan (3).

Fig 6: Wire Harness Retainer
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Engage the wire harness retainer (1) to the bottom of the bumper reinforcement.

Fig 7: Wire Harness Connector
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Connect the wire harness connector (1) to the ambient air temperature sensor.

Fig 8: Horn & Connector
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Connect the wire harness connector (1) to the horn (2).

Fig 9: Front Impact Sensor & Connector
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Connect the wire harness connector (2) to the right and left front impact sensors (1).
Refer to SENSOR, IMPACT, INSTALLATION .

Fig 10: Latch Cable
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Press down the latch release (3) and install the hood latch cable (2) to the latch.

Fig 11: A/C Liquid Line, A/C Discharge Line, A/C Condenser Tapping Block & Bolt
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Engage the A/C liquid line (1) to the A/C discharge line (2) and connect the lines to the A/C condenser tapping block (3) using new dual plain seals lubricated with clean refrigerant oil. Install the retaining bolt (4) and tighten to 14 N.m (10 ft. lbs.).

Fig 12: Engine Cooling Fan, Connector & Fasteners
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Connect the lower coolant hose to the radiator.
Connect the cooling fan wire harness connector (3).

Fig 13: Cooling Fan Resistor & Fan Assembly
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Connect the upper coolant hose to the radiator.
Connect the wire harness connector to the cooling fan resistor (1).

Fig 14: Left Headlamp & Fasteners
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Install the right and left headlamp units (2).
Refer to UNIT, HEADLAMP, INSTALLATION .

Fig 15: Front Fascia
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Install the front fascia (1).
Refer to FASCIA, FRONT, INSTALLATION .

Fig 16: Lower Air Dam/Belly Pan
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Install the belly pan.
Refer to BELLY PAN, INSTALLATION .

Fig 17: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
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If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level.
Refer to STANDARD PROCEDURE .
Install the air cleaner body (1).
Refer to BODY, AIR CLEANER, INSTALLATION .
Fill the cooling system.
Refer to STANDARD PROCEDURE .
Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
Evacuate and charge the refrigerant system.
Refer to STANDARD PROCEDURE .
Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level.
Refer to STANDARD PROCEDURE .