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Radiator, Engine Cooling: Removal: Removal

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Cover And Air Intake Assembly
GC0152359Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect the negative battery cable.
  2. Remove the engine cover and the air intake assembly (1).
  3. Remove the engine cover and the air intake assembly (1).
    Fig 2: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
    GC0153787Courtesy of CHRYSLER GROUP, LLC
  4. ABARTH ONLY:  Disconnect the two vacuum fittings (4), loosen the clamp (3) at the air to turbocharger inlet tube.
  5. ABARTH ONLY:  Disconnect the fresh air intake hose (2).
  6. ABARTH ONLY:  Remove the air cleaner assembly (1).
  7. Drain the cooling system. Refer to STANDARD PROCEDURE .
    Fig 3: Cooling Fan Resistor & Fan Assembly
    GC0152401Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do not remove the mounting bolts for the cooling fan. The fan will be removed with the radiator.

  8. Remove the upper radiator hose.
  9. Disconnect the cooling fan resistor.
    Fig 4: Engine Cooling Fan, Connector & Fasteners
    GC0152367Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the cooling fan wire harness connector (3).
  11. Raise the vehicle.
  12. Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL .
  13. Remove the lower radiator hose.
  14. Partially lower the vehicle.
    Fig 5: Upper And Lower Air Seals, Front Bumper Support Beam
    GC0152366Courtesy of CHRYSLER GROUP, LLC
  15. Remove the front bumper support (1).
  16. Remove the upper seal (4).
  17. Remove the lower seal (3).
  18. If equipped, remove the turbo intercooler tube that is below the core support.
    Fig 6: Condenser Retaining Screws
    GC0152370Courtesy of CHRYSLER GROUP, LLC
  19. Evacuate the A/C system. Refer to STANDARD PROCEDURE .
  20. Remove the A/C condenser from the cooling module. Refer to CONDENSER, A/C, REMOVAL .
    Fig 7: Lower Radiator Support Brackets, Radiator Mount, Lower Cooling Module Support & Mounting Bracket Bolt
    GC0152386Courtesy of CHRYSLER GROUP, LLC
  21. Remove the lower radiator mounting (5) bracket bolts (3) from the lower cooling module support (4).
  22. Remove the radiator from the vehicle.
    Fig 8: Fan Module
    GC0152387Courtesy of CHRYSLER GROUP, LLC
  23. Remove the mounting bolts (1) that secure the cooling fan assembly (2) to the radiator.
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