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Home >> Fiat >> 2016 >> 500 Turbo, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (1.4L 16-Valve Engine (Service Information) 500) >> Lubrication >> Pan, Oil >> Installation >> With Automatic Transmission

With Automatic Transmission

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Fig 1: Oil Pan Sealant Locations
GC0152689Courtesy of CHRYSLER GROUP, LLC
  1. Clean the oil pan, engine block, oil pump and rear seal retainer mating surfaces with isopropyl alcohol in preparation for sealant application.
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Engine Sealant RTV Silicone Rubber Adhesive may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Engine Sealant RTV Silicone Rubber Adhesive to the gasket surfaces, the components must be assembled within 10 minutes and the attaching fasteners must be tightened to specification within the next 10 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

  2. Apply a 2 to 3 mm wide bead of Mopar® Engine Sealant RTV Silicone Rubber Adhesive to the oil pan as shown in illustration in the following locations:
    • Oil pan to engine block flange (1)
    • Two oil pump to engine block T-joints (3)
    • Two rear seal retainer to engine block T-joints (2)
    Fig 2: Oil Pan Flange Fasteners
    GC0152688Courtesy of CHRYSLER GROUP, LLC
  3. Install two studs (2) into the oil pump flange.
  4. Install the oil pan with fourteen bolts (1) and two nuts (2) hand tight.
    Fig 3: Transmission Adapter Plate & Fasteners
    GC0152425Courtesy of CHRYSLER GROUP, LLC
  5. Install the transmission adapter plate (1) with three bolts (3 and 4) and one bolt and nut (2) as follows:
    • One bolt (4) to 60 N.m (44 ft. lbs.)
    • One bolt and nut (2) to 60 N.m (44 ft. lbs.)
    • Two bolts (3) to 40 N.m (30 ft. lbs.)
    Fig 4: Oil Pan Fastener Tightening Sequence
    GC0152690Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the sixteen oil pan fasteners in two steps following the sequence shown in illustration:
    • Step 1: All to 4 N.m (35 in. lbs.).
    • Step 2: All to 9 N.m (80 in. lbs.).
    Fig 5: Blocker Plate & Bolts
    GC0152878Courtesy of CHRYSLER GROUP, LLC
  7. Install the blocker plate (1) with two bolts (2) tightened to 9 N.m (80 in. lbs.).
    Fig 6: Oil Viscosity Sensor & Connector
    GC0152351Courtesy of CHRYSLER GROUP, LLC
  8. Install the viscosity sensor (2). Refer to SENSOR, OIL VISCOSITY, INSTALLATION .
    Fig 7: Flexplate & Bolts
    GC0152424Courtesy of CHRYSLER GROUP, LLC
  9. Install the flexplate (1). Refer to FLEXPLATE, INSTALLATION .
    Fig 8: Starter Assembly, Connector & Fasteners
    GC0153134Courtesy of CHRYSLER GROUP, LLC
  10. Install the starter assembly (5) and connect the electrical wiring (2). Refer to STARTER, INSTALLATION .
    Fig 9: Engine Hoist & Load-Leveling Lifting Sling
    GC0152420Courtesy of CHRYSLER GROUP, LLC
  11. Install the transmission onto the engine. Refer to INSTALLATION .
  12. Install the engine and transmission in the vehicle. Refer to INSTALLATION .
  13. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to STANDARD PROCEDURE .
  14. Run the engine until it reaches normal operating temperature.
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