With Manual Transmission

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Engine Hoist & Load-Leveling Lifting Sling

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Remove the engine and transmission from the vehicle. Refer to REMOVAL .

Fig 2: Starter Assembly, Connector & Fasteners
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Remove the starter assembly (5). Refer to STARTER, REMOVAL .

Fig 3: Flywheel Dust Cover Bolts
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Remove the two bolts (1) from the flywheel dust cover.

Fig 4: Transmission Bell Housing Bolts, Nut & Stud
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Remove the lower transmission bell housing bolts (3) and nut (1).

Fig 5: Flywheel Dust Cover & Bolt
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NOTE:
The flywheel dust cover is bolted to the oil pan and cannot be removed at this time.

Fig 6: Upper Bell Housing Bolts
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Position a transmission jack under the transmission. Secure the transmission to the jack.
Remove the upper bell housing bolts (1) and separate the transmission from the engine.

Fig 7: Pressure Plate Bolts
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Remove the clutch pressure plate and disc. Refer to DISC, CLUTCH, REMOVAL .

Fig 8: Flywheel-To-Crankshaft Bolts
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Remove the flywheel. Refer to FLYWHEEL, REMOVAL .

Fig 9: Flywheel Dust Cover & Bolt
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Remove the bolt (1) and the flywheel dust cover (2).

Fig 10: Oil Viscosity Sensor & Connector
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Drain the engine oil. Refer to STANDARD PROCEDURE .
Remove the viscosity sensor (2). Refer to SENSOR, OIL VISCOSITY, REMOVAL .

Fig 11: Blocker Plate & Bolts
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Remove two bolts (2) and the blocker plate (1) from the oil pan.

Fig 12: Oil Pan Flange Fasteners
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Remove fourteen bolts (1), two nuts and two studs (2) from the flange of the oil pan.
Using the four indicated pry points, carefully remove the oil pan and flywheel dust cover.

Fig 13: Tone Wheel & Alignment Pin
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Remove the tone wheel (1) from the crankshaft.

Fig 14: Crankshaft Position Sensor Mounting Screw, Seal Retainer & Attaching Screws
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Loosen the crankshaft position sensor mounting screw (3) just enough to remove and reposition the Crankshaft Position Sensor (CKP).
NOTE:
The screw (3) has a captured washer and does not need to be removed from the CKP sensor.
Remove the six seal retainer attaching screws (1).
Remove and discard the seal retainer (2).

Fig 15: Oil Pan Sealant Locations
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Remove all residual sealant (1) from the oil pan, engine block and oil pump. Refer to CLEANING .