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Home >> Fiat >> 2016 >> 500 Turbo, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (Base Brakes (Service Information) 500 - Electric) >> Hydraulic/Mechanical >> Pads, Brake, Front >> Installation >> Installation

Pads, Brake, Front: Installation: Installation

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Make sure that the audible wear indicators (if equipped) are placed toward the top when the inboard brake pads are installed on each side of the vehicle. 

Fig 1: Front Brake Pads
GC0082138Courtesy of CHRYSLER GROUP, LLC
  1. Place the brake pads (4, 5) in the abutment shims (3) clipped into the disc brake caliper adapter bracket (2) as shown. Place the pad with the wear indicator attached on the inboard side.
  2. Completely retract the caliper piston back into the bore of the caliper.
    Fig 2: Caliper Guide Pin Bolts, Dust Covers, Brake Caliper & Adapter Bracket
    GC0158580Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Use care when installing the caliper onto the adapter bracket to avoid damaging the guide pin boots.

  3. Install the disc brake caliper (2) over the brake pads on the brake caliper adapter bracket.
  4. Align the caliper guide pin bolt holes with the adapter bracket. Install the caliper guide pin bolts (1) and tighten to 28 N.m (21 ft. lbs.).
    Fig 3: Anti-Rattle Clip & Caliper
    GC0158568Courtesy of CHRYSLER GROUP, LLC
  5. Install the anti-rattle clip (1) onto the brake caliper (2). Install the tire and wheel assembly. Refer to INSTALLATION .
  6. Lower the vehicle.
    Fig 4: Master Cylinder Fill Markings
    GC0083906Courtesy of CHRYSLER GROUP, LLC
  7. Pump the brake pedal several times before moving the vehicle to set the pads to the brake rotor.
  8. Check and adjust the brake fluid level in the reservoir (2) as necessary.
  9. Road test the vehicle and make several stops to wear off any foreign material on the brakes and to seat the brake pads.