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Home >> Fiat >> 2016 >> 500 Turbo, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 1.4L 16-Valve Turbo Engine (Service Information) 500 >> Valve Timing >> Cover(S), Engine Timing >> Installation >> Installation

Cover(S), Engine Timing: Installation: Installation

Fig 1: Side Timing Belt Cover & Bolt
GC0152659Courtesy of CHRYSLER GROUP, LLC
  1. Install the side timing belt cover (1) with bolt (2) tightened to 25 N.m (18 ft. lbs.).
    Fig 2: Lower Timing Belt Cover & Bolt
    GC0152464Courtesy of CHRYSLER GROUP, LLC
  2. Install the lower timing belt cover (1) with bolt (2) tightened to 9 N.m (80 in. lbs.).
    Fig 3: Vibration Damper & Bolts
    GC0152462Courtesy of CHRYSLER GROUP, LLC
  3. Install the vibration damper (1). Refer to DAMPER, VIBRATION, INSTALLATION .
    Fig 4: Drive Belt Tensioners & Assembly With Drive Belt Routing
    GC0152365Courtesy of CHRYSLER GROUP, LLC
  4. Install the accessory drive belt (4). Refer to BELT, SERPENTINE, INSTALLATION .
    Fig 5: Right Vertical Brace, Frame Splash Shield & Fasteners
    GC0153366Courtesy of CHRYSLER GROUP, LLC
  5. Install the frame splash shield (3) with three screws (1).
  6. Install two screws (2) to the front wheelhouse splash shield.
  7. Install the right vertical brace (5) with two bolts (4) tightened to 45 N.m (33 ft. lbs.).
    Fig 6: Wheel Lug Bolts
    GC0152555Courtesy of CHRYSLER GROUP, LLC
  8. Install the right front wheel and tire assembly. Refer to INSTALLATION .
    Fig 7: Upper Timing Belt Cover & Bolts
    GC0152466Courtesy of CHRYSLER GROUP, LLC
  9. Lower the vehicle.
  10. Install the upper timing belt cover (1) with two bolts (2 and 3) tightened to 9 N.m (80 in. lbs.).
    Fig 8: Upper Timing Belt Cover, Evaporative Emissions Purge Hose, Coolant Pump Return Hose & Wastegate Solenoid Pressure Inlet Hose
    GC0155975Courtesy of CHRYSLER GROUP, LLC
  11. Engage the following retainers to the upper timing belt cover (1):
    • Wastegate solenoid pressure inlet hose (2).
    • After run coolant pump return hose (3).
    • Evaporative emissions purge hose (4).
    Fig 9: Wastegate Actuator Hose, Solenoid, Electrical Connector, Vacuum Supply Hose & Nut
    GC0156333Courtesy of CHRYSLER GROUP, LLC
  12. Position the turbocharger wastegate solenoid (4). Install the bolt (5) and tighten to 9 N.m (80 in. lbs.).
    Fig 10: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
    GC0153787Courtesy of CHRYSLER GROUP, LLC
  13. Install the air cleaner body (1).

    Refer to BODY, AIR CLEANER, INSTALLATION .

  14. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
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