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Home >> Fiat >> 2016 >> 500 Sport, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (1.4L 16-Valve Engine (Service Information) 500) >> Engine Block >> Crankshaft >> Removal >> Removal

Engine Block: Crankshaft: Removal: Removal

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Hoist & Load-Leveling Lifting Sling
GC0152420Courtesy of CHRYSLER GROUP, LLC
NOTE:

To remove the crankshaft from the engine, the engine must be removed from the vehicle.

  1. Remove the engine. Refer to REMOVAL .
  2. Remove the rear crankshaft oil seal. Refer to SEAL, CRANKSHAFT OIL, REAR, REMOVAL .
    Fig 2: Oil Filter Housing Oil Return Tube, Gaskets & Bolts
    GC0152702Courtesy of CHRYSLER GROUP, LLC
  3. Remove the engine oil pump. Refer to PUMP, ENGINE OIL, REMOVAL .
  4. Remove the two bolts (1 and 3) and the oil filter housing oil return tube (2).
    Fig 3: Connecting Rod To Cylinder Identification
    GC0081705Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    DO NOT use a number stamp or a punch to mark connecting rods or caps, as damage to connecting rods could occur

    NOTE:

    Connecting rods and bearing caps are not interchangeable and should be marked before removing to ensure correct reassembly.

  5. Mark connecting rod and bearing cap positions (1) using a permanent ink marker or scribe tool.
    Fig 4: Connecting Rod Cap, Cap Bolts, Bearing Shell & Connecting Rod Guide Pins
    GC0152762Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Care must be taken not to damage the fractured rod and cap joint face surfaces, as engine damage may occur.

  6. Remove the connecting rod cap bolts (2) and the connecting rod caps (1). Discard the cap bolts.
  7. Install the (special tool #10281, Pins, Connecting Rod Guide) (4) on the connecting rod.
    CAUTION:

    Care must be taken not to nick crankshaft journals, as engine damage may occur.

  8. Push the connecting rod and piston into the cylinder until the connecting rod is clear of the crankshaft journal. Remove the connecting rod guides (4). Repeat this procedure at each cylinder until all of the connecting rods are clear of the crankshaft.
    Fig 5: Bedplate Cap Bolt Removal Sequence
    GC0152756Courtesy of CHRYSLER GROUP, LLC
  9. Remove the twenty bedplate cap bolts in the sequence shown in illustration and remove the bedplate.
    Fig 6: Crankshaft
    GC0152761Courtesy of CHRYSLER GROUP, LLC
  10. Remove the crankshaft (1) from the engine block.
  11. If required, remove the piston oil cooler jet(s). Refer to JET, PISTON OIL COOLER, REMOVAL .
  12. Remove all residual sealant from the cylinder block and bedplate.