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Home >> Fiat >> 2016 >> 500 Sport, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Body - Interior & Exterior - 500 - Electric) >> DECKLID/Hatch/Liftgate/Tailgate >> Spoiler >> Removal >> Removal

Section 19 (Body - Interior & Exterior - 500 - Electric): DECKLID/Hatch/Liftgate/Tailgate: Spoiler: Removal: Removal

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

Due to the extensive usage of urethane as the bonding material, only a skilled technician with proficient glass removal experience should attempt this procedure.

CAUTION:

Use appropriate cautionary measures to avoid damaging the painted surfaces of the vehicle.

NOTE:

Spoiler is attached with urethane and the removal process will not allow for reuse.

Fig 1: Measurements For Cut Line
GC0157856Courtesy of CHRYSLER GROUP, LLC
  1. At the top of the liftgate (1) measure (4) from the edge of the spoiler (3) to a depth of 25 mm (1 in.) and mark with a grease pencil or equivalent.
  2. Place masking tape (2) along the perimeter of the spoiler (4). This will establish the cut line.
    Fig 2: Cut-Off Wheel & Masking Tape
    GC0157869Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    To avoid damage to the liftgate, Do not exceed a cutting depth beyond 8 mm (5/16 in.).

  3. With the use of a cut-off wheel (2) or equivalent, cut through the spoiler following the edge of the masking tape (1) until entire section has been cut.
  4. Remove cut center section.
  5. Firmly lift upward to remove the remainder of the outer portion of the spoiler. It may be necessary to snap or trim off some areas.
    Fig 3: Removing Center Section Of Spoiler
    GC0157691Courtesy of CHRYSLER GROUP, LLC
  6. Use pliers or equivalent (1), to remove the center section (2) of the lower portion of the spoiler.
    Fig 4: Cutting Urethane Bead Along Side Of Spoiler Lower Section
    GC0157618Courtesy of CHRYSLER GROUP, LLC
  7. Use a windshield cutting knife (1) to cut the urethane bead along the side of the spoiler lower section (2).
  8. Once a starting point has been established, use a trim stick or equivalent to hold the lower spoiler portion (2) up while continuing to cut the urethane bead along the edge.
    Fig 5: Removing Spoiler
    GC0157622Courtesy of CHRYSLER GROUP, LLC
  9. Once the edge is loose, grip the lower portion of the spoiler (1) firmly and forcefully lift upward. This will release a majority of the urethane (2) from the lower spoiler (1).
  10. Should an area not release, cut the urethane bead (1) while continuing to lift upward.
  11. Repeat until the complete lower portion of the spoiler (2) has been removed.
  12. Trim the remaining urethane bead on the liftgate to a maximum height of 1 mm.
NOTE:

Carefully examine the liftgate panel for any damage that will be exposed beyond what the spoiler will cover. If any exists it must be repaired and refinished before proceeding to the installation process.