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Panel, Instrument: Removal: Removal

WARNING:

Disable the airbag system before attempting any steering wheel, steering column or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to follow these instructions may result in accidental airbag deployment and possible serious or fatal injury.

WARNING:

On vehicles equipped with the high voltage system, disconnecting the 12-volt battery negative cable alone will not power down the 12-volt system. You must perform the 12-volt Power Down procedure before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.

Fig 1: Screw, Retaining Clips & Cowl/Scuff Panel
GC0152911Courtesy of CHRYSLER GROUP, LLC
NOTE:

The instrument panel cannot be removed as an assembly, the instrument panel cover must be removed prior to removing the reinforcement. 

  1. Position the front seat forward.
  2. On vehicles equipped with the high voltage system, power down the 12 volt system. Refer to ELECTRIC VEHICLE CONTROL SYSTEM, STANDARD PROCEDURE .
  3. Disconnect the negative 12-volt battery cable.
  4. Partially remove the weatherstrip from the lower half of the door.
  5. Remove the screw (4) located in the rear of the cowl/scuff panel (1).
  6. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, starting at the rear and working forward, pry up to disengage the retaining clips (2 and 3). Do not remove the cowl/scuff panel at this time. 
    Fig 2: Front Screw & Cowl/Scuff Panel
    GC0152912Courtesy of CHRYSLER GROUP, LLC
  7. Remove the front screw (3) from the cowl/scuff panel (1).
  8. Disengage the cowl/scuff panel (1) upper retaining clip by pulling rearward on the cowl/scuff panel.
  9. Remove the cowl/scuff panel (1) and repeat steps for the opposite side.
    Fig 3: Rear Floor Console, Rear Cupholder Insert & Rear Retaining Nut
    GC0152910Courtesy of CHRYSLER GROUP, LLC
  10. Position the parking brake handle up fully.
  11. Remove the rear cup holder insert (2).
  12. Remove the rear retaining nut (3) located in the rear cup holder cavity.
  13. Pull the rear floor console rearward to disengage the front to rear floor console retaining clips/tabs.
  14. Slide the rear floor console (1) over the parking brake handle and remove from the vehicle.
    Fig 4: Right Side Console Closeout Cover & Screw
    GC0157929Courtesy of CHRYSLER GROUP, LLC
  15. Remove the screw (2) from the right side console closeout cover (1).
  16. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, disengage the front floor console to closeout cover retaining clips.
  17. Pull the closeout cover rearward to disengage the retaining clip in the floor.
  18. Remove the closeout cover (1) from the vehicle.
    Fig 5: Left Side Closeout Panel & Screw
    GC0152905Courtesy of CHRYSLER GROUP, LLC
  19. Remove the screw (2) from the left side closeout panel (1).
  20. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, disengage the rear retaining tabs and remove the left side closeout cover (1).
    Fig 6: Front Console To Shifter Bezel Cover Screw
    GC0152908Courtesy of CHRYSLER GROUP, LLC
  21. Remove the screw (1) securing the front console to shifter bezel cover. Repeat for the opposite side.
    Fig 7: Front Floor Console, Cup Holder Insert, Harness & Nuts
    GC0157732Courtesy of CHRYSLER GROUP, LLC
  22. Remove the front cupholder insert (2).
  23. Remove the retaining nuts (1) located in the cup holder cavity and in the rear of the front floor console (4).
  24. Pull the floor console rearward slightly and disconnect the 12V power harness (3).
  25. Remove the front floor console from the vehicle.
    Fig 8: Gear Shifter Switch Bezel
    GC0157613Courtesy of CHRYSLER GROUP, LLC
  26. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, pry the shifter bezel (1) to disengage the retaining tabs.
    Fig 9: Three Electrical Connectors
    GC0157813Courtesy of CHRYSLER GROUP, LLC
  27. Disconnect the three electrical connectors (1) on the bottom of the electronic shifter switch bezel.
    Fig 10: Lower Instrument Panel Bezel & Screws
    GC0157676Courtesy of CHRYSLER GROUP, LLC
  28. Remove the screws (1 and 2) securing the shifter housing bezel (3).
  29. Remove the shifter hosing bezel (3).
    Fig 11: Instrument Panel Closeout Panel & Fasteners
    GC0152929Courtesy of CHRYSLER GROUP, LLC
  30. Remove the instrument panel closeout fasteners (1).
  31. Remove the instrument panel closeout panel (2).
    Fig 12: Left Side Vent/Trim Panel
    GC0152907Courtesy of CHRYSLER GROUP, LLC
  32. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, remove the left side vent/trim panel (1).
    Fig 13: Drivers Side Close Out Panel & Knee Blocker Airbag
    GC0152725Courtesy of CHRYSLER GROUP, LLC
  33. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, remove the closeout panel (1).
  34. Remove the knee blocker air bag. Refer to AIR BAG, KNEE BLOCKER, REMOVAL .
    Fig 14: Automatic Temperature Control Panel
    GC0152864Courtesy of CHRYSLER GROUP, LLC
  35. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent (3), disengage the retaining tabs that secure the control panel (1) to the A/C heater control and remove the control panel from the instrument panel (2).
    Fig 15: Center Trim Bezel
    GC0152880Courtesy of CHRYSLER GROUP, LLC
  36. Remove the center trim bezel retaining screws.
  37. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, disengage the retaining clips from the center trim bezel (1).
  38. Disconnect the harness from the switch pod and remove the center trim bezel from the vehicle.
    Fig 16: A/C Heater Control & Screws
    GC0152865Courtesy of CHRYSLER GROUP, LLC
  39. Remove the four screws (2, 3, 5 and 6) that secure the A/C heater control (1) to the instrument panel cover (4).
    Fig 17: Three Screws & Cluster Bezel
    GC0152888Courtesy of CHRYSLER GROUP, LLC
  40. Remove the steering wheel and column shroud. Refer to SHROUD, STEERING COLUMN, LOWER, REMOVAL , SHROUD, STEERING COLUMN, UPPER, REMOVAL and WHEEL, STEERING, REMOVAL .
  41. Remove the three screws (1) securing the cluster bezel (2).
  42. Remove the cluster bezel.
  43. Remove the instrument cluster. Refer to REMOVALREMOVAL .
    Fig 18: Defroster Grille & Navigation Pod/Port
    GC0152892Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Base model shown, other models typical unless noted.

  44. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, remove the defroster grille (1) from the instrument panel.
    NOTE:

    Charge indicator light not shown.

  45. Using Trim Stick (special tool #C-4755, Trim Stick) or equivalent, remove the charge indicator light from the instrument panel.
  46. Disconnect the wiring connector from charge indicator light.
  47. Using Navigation Pod Remover MLR-10313, remove the navigation pod/port (2) from the instrument panel.
    Fig 19: Instrument Panel, Center Air Outlet & Screws
    GC0152529Courtesy of CHRYSLER GROUP, LLC
  48. Remove the radio. Refer to RADIO, REMOVAL .
  49. Remove the two screws (2 and 4) that secure the bottom of the center air outlet (1) to the instrument panel (3).
    Fig 20: Two Retaining Tabs, Center Air Outlet & Instrument Panel
    GC0152530Courtesy of CHRYSLER GROUP, LLC
  50. Disengage the two retaining tabs (1 and 3) that secure the top of the center air outlet (4) to the instrument panel (2) and remove the outlet.
    Fig 21: Air Vent Remover, Instrument Panel Cover & Demister Outlet
    GC0152531Courtesy of CHRYSLER GROUP, LLC
  51. Install Air Vent Remover (special tool #10289, Remover, Air Outlet) (2) onto the demister outlet (1).
  52. Carefully pull on Air Vent Remover (special tool #10289, Remover, Air Outlet) and remove the demister outlet from the instrument panel cover (3). Repeat on the opposite side.
    Fig 22: Glove Box Door, glove Box Module, Bolt & Screws
    GC0152881Courtesy of CHRYSLER GROUP, LLC
  53. If open, close the glove box door (3) and remove the two screws located on the bottom front edge of glove box module (4) securing the module to the instrument panel cover.
  54. Open the glove box door and remove the bolt (2) located in the glove box cavity.
  55. Remove the three screws (1) located on the top edge of the glove box module (4).
  56. Pull the glove box module (4) out and if equipped, disconnect any wiring harnesses.
  57. Remove the glove box module (4).
  58. Remove the passenger air bag bolts. Refer to AIR BAG, PASSENGER, INSTALLATION .
    Fig 23: Fence Bolts
    GC0152893Courtesy of CHRYSLER GROUP, LLC
  59. Remove the fence bolts (1) located in the defroster duct cavity.
    Fig 24: Fence Bolt
    GC0152896Courtesy of CHRYSLER GROUP, LLC
  60. Remove the fence bolt (1) located in the demister duct cavity. Repeat on the opposite side.
    Fig 25: Lower Left Instrument Panel Fence Bolt
    GC0152897Courtesy of CHRYSLER GROUP, LLC
  61. Remove the fence bolt (1) located on the lower left area of the instrument panel.
    Fig 26: Lower Right Instrument Panel Fence Bolt
    GC0152899Courtesy of CHRYSLER GROUP, LLC
  62. Remove the fence bolt (1) located on the lower right area of the instrument panel.
    Fig 27: Radio Cavity Fence Bolt
    GC0152900Courtesy of CHRYSLER GROUP, LLC
  63. Remove the fence bolt (1) located in the radio cavity.
    Fig 28: Instrument Panel Cover
    GC0152901Courtesy of CHRYSLER GROUP, LLC
  64. Roll the instrument panel cover (1) rearward and disconnect the two PAB squib connectors.
  65. With the help of an assistant, remove the instrument panel cover (1) from the vehicle.
    Fig 29: Fasteners
    GC0153019Courtesy of CHRYSLER GROUP, LLC
  66. Remove the fasteners (1) securing the instrument panel structure to the dash/cowl panel.
    Fig 30: Fasteners & Instrument Panel Structure
    GC0153021Courtesy of CHRYSLER GROUP, LLC
  67. Remove the fasteners (2) securing the instrument panel structure (1) to the floor bracket.
    Fig 31: Fastener & HVAC Wiring Harness Connectors
    GC0153023Courtesy of CHRYSLER GROUP, LLC
  68. Remove the fastener (1) securing the instrument panel structure (1) to the HVAC housing.
  69. Disconnect the HVAC wiring harness connectors (2, 3).
    Fig 32: Stud
    GC0153024Courtesy of CHRYSLER GROUP, LLC
  70. Locate the nut fastener located forward of the stud (1) securing the lower portion of the instrument panel structure to the HVAC. Repeat for the opposite side.
    Fig 33: Left Connector & Ground Fastener
    GC0153025Courtesy of CHRYSLER GROUP, LLC
  71. Disconnect the left connector (1) from the occupant restraint module.
  72. Remove the ground fastener (2) and eyelet.
    Fig 34: Fasteners & Instrument Panel Structure
    GC0153018Courtesy of CHRYSLER GROUP, LLC
  73. Remove the doors. Refer to DOOR, REMOVAL .
  74. Remove the fasteners (1) from the body side securing the instrument panel structure (2). Repeat for the opposite side.
  75. With the help of an assistant, remove the instrument panel structure (2) from the vehicle.
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