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Pump, Vacuum: Installation: Installation

WARNING: This page is about a different car, the 2015 Fiat 500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Vacuum Fitting O-Ring Seal
GC0153287Courtesy of CHRYSLER GROUP, LLC
  1. The vacuum fitting O-ring seal (1) can be reused if not damaged. If removed, lightly lubricate the O-ring seal (1) with clean engine oil and install on the vacuum fitting.
    Fig 2: Vacuum Fitting & Screw
    GC0153286Courtesy of CHRYSLER GROUP, LLC
  2. If removed, install the vacuum fitting (2) to the vacuum pump with the screw (1) tightened to 8 N.m (71 in. lbs.).
    Fig 3: Vacuum Pump Gasket
    GC0152656Courtesy of CHRYSLER GROUP, LLC
  3. Clean the mating surfaces of the cylinder head and the vacuum pump. Install a new vacuum pump gasket (1).
    Fig 4: Vacuum Pump & Bolts
    GC0152461Courtesy of CHRYSLER GROUP, LLC
  4. Align the pump drive tab with the pump drive slot located on the cam shaft.
  5. Install the vacuum pump mounting bolts (2). Tighten the bolts to 20 N.m (15 ft. lbs.).
  6. Connect the vacuum supply line to the pump (1).
    Fig 5: Oil Separator Housing Bracket & Fasteners
    GC0152568Courtesy of CHRYSLER GROUP, LLC
  7. Install the oil separator housing bracket (1) with two bolts (2) and one nut (3). Tighten the three fasteners to 13 N.m (115 in. lbs.).
    Fig 6: Positive Cable Terminal, Negative Cable Terminal, Fastener & Battery
    GC0152380Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    When servicing components near the vacuum pump, avoid contact with the plastic nipple that connects the vacuum pump to the brake booster hose. It is possible to crack the plastic nipple resulting in a brake booster vacuum leak.

  8. Install the battery (4). Refer to BATTERY, INSTALLATION .
    Fig 7: PCV Hose, Vent Hose, Oil Separator Housing & Bolts
    GC0155887Courtesy of CHRYSLER GROUP, LLC
  9. Install the oil separator housing (4) to the cylinder head cover with three bolts (2) tightened to 13 N.m (115 in. lbs.).
  10. Connect the vent hose (3) to the cylinder head cover.
  11. Connect the PCV hose (1) to the intake manifold.
    Fig 8: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
    GC0153787Courtesy of CHRYSLER GROUP, LLC
  12. Install the air cleaner body (1). Refer to BODY, AIR CLEANER, INSTALLATION .
  13. Run the engine a check the vacuum pump for proper operation.