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Home >> Fiat >> 2015 >> 500L Trekking, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (C635 Manual Transmission - (Service Information) - 500L) >> Shaft, Output, 1ST, 3RD, And 6TH >> Assembly >> Assembly

Shaft, Output, 1ST, 3RD, And 6TH: Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
Fig 1: Installing Front Bearing
GC0147620Courtesy of CHRYSLER GROUP, LLC
  1. Install the bearing (1) using (special tool #C-3095-A, Installer, Bearing) (2).
    Fig 2: Front Bearing Snap Ring
    GC0147621Courtesy of CHRYSLER GROUP, LLC
  2. Install the bearing snap ring.
    Fig 3: Second/Forth Gear Needle Bearing
    GC0147622Courtesy of CHRYSLER GROUP, LLC
  3. Install the needle bearing.
    Fig 4: Installing Fourth Speed Gear, Synchronizer & Spacer
    GC0147801Courtesy of CHRYSLER GROUP, LLC
  4. Install the fourth speed gear (3), the synchronizer (2) and the spacer (1) using (special tool #W-262, Installer, Bearing).
    Fig 5: Special Tool #W-262
    GC0140347Courtesy of CHRYSLER GROUP, LLC
    Fig 6: Needle Bearing
    GC0147799Courtesy of CHRYSLER GROUP, LLC
  5. Install the needle bearing.
    Fig 7: Third Speed Gear
    GC0147802Courtesy of CHRYSLER GROUP, LLC
  6. Install the third speed gear.
    Fig 8: Third Speed Gear Shim
    GC0147623Courtesy of CHRYSLER GROUP, LLC
  7. Install the third speed gear shim.
    Fig 9: Installing Fifth Gear Bushing
    GC0147624Courtesy of CHRYSLER GROUP, LLC
  8. Install the collar to the shaft (1) using (special tool #W-262, Installer, Bearing).
    Fig 10: Special Tool #W-262
    GC0140347Courtesy of CHRYSLER GROUP, LLC
    Fig 11: Synchronizer Mounting Bushing
    GC0147803Courtesy of CHRYSLER GROUP, LLC
  9. Install the synchronizer mounting bushing.
    Fig 12: Synchronizer & Spacer
    GC0147804Courtesy of CHRYSLER GROUP, LLC
  10. Install the synchronizer (1) and the spacer (2) using (special tool #W-262, Installer, Bearing).
    Fig 13: Special Tool #W-262
    GC0140347Courtesy of CHRYSLER GROUP, LLC
    Fig 14: Needle Bearing
    GC0147798Courtesy of CHRYSLER GROUP, LLC
  11. Install the needle bearing.
    Fig 15: Reverse Gear & Rear Bearing
    GC0147805Courtesy of CHRYSLER GROUP, LLC
  12. Install the reverse gear (1) and the rear bearing (2) using (special tool #W-262, Installer, Bearing).
  13. Install a new  rear bearing retention bolt, tighten to 110 N.m (81 ft. lbs.).