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Home >> Fiat >> 2015 >> 500L Pop, Standard Trans >> Repair and Diagnosis (Single Page) >> Body & Frame >> Windows >> Body - Interior & Exterior - 500L >> Sunroof, Dual Pane >> Guide, Sunroof, Glass >> Removal >> Removal

Guide, Sunroof, Glass: Removal: Removal

Fig 1: Sunroof Front Glass
GC0158973Courtesy of CHRYSLER GROUP, LLC
  1. Open the sunshade fully.
  2. Remove the headliner. Refer to HEADLINER, REMOVAL .
  3. Remove the front sunroof glass (2). Refer to GLASS, SUNROOF, FRONT, REMOVAL  .
    Fig 2: Wind Deflector & Arm
    GC0158611Courtesy of CHRYSLER GROUP, LLC
  4. Release the sunroof wind deflector (2) by pulling forward on the arm (1), releasing it from the wind deflector mount.
  5. Repeat on the opposite side.
    Fig 3: Wind Deflector Mount & Fasteners
    GC0159102Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown in illustration, right side typical.

  6. Remove fasteners (3) from the wind deflector mount (2).
  7. Remove the mount (2) from the guide.
    Fig 4: Wind Deflector Guard & Fasteners
    GC0158615Courtesy of CHRYSLER GROUP, LLC
  8. Remove the fasteners (2) from the left side of the wind deflector guard (1).
  9. Repeat on the opposite side and remove guard (1).
  10. Use the sunroof switch to move the sunroof glass guides (1) to the full closed position.
    NOTE:

    Sunshade must remain in the full open position.

    Fig 5: Bowden/Drive Cables, Sunroof Sunshade, Slides & Guides
    GC0158793Courtesy of CHRYSLER GROUP, LLC
  11. Remove the sunroof sunshade (1). Refer to SUNSHADE, SUNROOF, REMOVAL  .
    Fig 6: Sunroof Motor And Module Unit
    GC0152943Courtesy of CHRYSLER GROUP, LLC
  12. Remove the sunroof motor (3). Refer to MOTOR, SUNROOF, REMOVAL .
    Fig 7: Identifying Sunroof Crossmember Trim
    GC0158623Courtesy of CHRYSLER GROUP, LLC
  13. With the use of trim stick (special tool #C-4755, Trim Stick) or equivalent, release the retainers along the front edge (1) of the sunroof crossmember trim (2), lowering it slightly.
  14. Release the retainers on the rear of the sunroof crossmember trim (2).
    Fig 8: Mechanism Tube & Fasteners
    GC0158715Courtesy of CHRYSLER GROUP, LLC
  15. Remove the fasteners (1) securing mechanism tube (2) to the sunroof glass guide.
    Fig 9: Rear Sunroof Glass Guide Fasteners & Sunroof Glass Guide
    GC0158658Courtesy of CHRYSLER GROUP, LLC
  16. With a grease pencil or equivalent, mark the location of the sunroof glass guide (2) rear fasteners (1).
  17. Remove the rear sunroof glass guide fasteners (2) from the sunroof frame.
    NOTE:

    Right side shown in illustration, left side typical.

    Fig 10: Sunroof Glass Guide & Fasteners
    GC0159091Courtesy of CHRYSLER GROUP, LLC
  18. With a grease pencil or equivalent, mark the location of the sunroof glass guide (2) front fasteners (1).
  19. Remove the front sunroof glass guide fasteners (1) from the sunroof frame.
    NOTE:

    Right side shown in illustration, left side typical.

  20. Slide the sunroof guide (2) forward and then lift up.
    Fig 11: Sunroof Glass Guides & Bowden Cable
    GC0158640Courtesy of CHRYSLER GROUP, LLC
  21. Continue pulling the forward sunroof guide (1) forward until the bowden cable (2) is completely removed.
  22. Remove the sunroof glass guide from the vehicle.