Cooler And Hoses, Charge Air: Installation: Installation

Fig 1: Aligning Bushings To Eyelets At Radiator

Courtesy of CHRYSLER GROUP, LLC

1. Install the charge air cooler. Set the bottom of the cooler onto the tabs.
2. Roll the CAC into position. Align the bushings up with the locators on the radiator (1).
3. Make sure the bushing finger (2) is centered and the bushing is NOT  distorted once into position.
   Fig 2: CAC Inlet Hose Quick Connect

   Courtesy of CHRYSLER GROUP, LLC
4. Attach the inlet quick connect (1).
   Fig 3: CAC Outlet Hose Quick Connect

   Courtesy of CHRYSLER GROUP, LLC
5. Attach the CAC outlet hose (2) quick connect (1).
6. Install the bolts (1) and tighten to 9 N.m (80 in. lbs.).
   Fig 4: Charge Air Cooler Outlet Hose, Outlet Quick Connect, Bolts & Clamp

   Courtesy of CHRYSLER GROUP, LLC
7. Install the outlet hose (5) onto the air charge cooler.
8. Seat the quick (4) onto charge air cooler outlet.
9. Tighten clamp (1) at the throttle body inlet.
10. Install the bolts (2 and 3) that secure the outlet hose. Tighten to 9 N.m (80 in. lbs.).
11. Connect the pressure sensor connector.
12. Install the evaporative purge hose onto the charge air cooler hose and set clamp in place.
    Fig 5: Charge Air Cooler Hose, Inlet Quick Connect, Bolt & Clamp

    Courtesy of CHRYSLER GROUP, LLC
13. Tighten the clamp (1) at the turbo charger outlet.
14. Seat the quick connect (4) at the cooler inlet.
15. Install bolt (3) and tighten to 9 N.m (80 in.
16. Install the front fascia.

    Refer to FASCIA, FRONT, INSTALLATION .

17. Lower the vehicle.
18. Connect the battery negative cable.

    Refer to BATTERY, INSTALLATION .